Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the unparalleled excellence of our Conveyor Idler, a superior-grade component meticulously crafted to provide unwavering support and guidance for conveyor belts. This ensures an impeccably smooth and efficient material transportation process. Constructed from resilient, high-quality materials, our idler is built to withstand the most demanding loads and rigorous working conditions with remarkable durability. Its precision-engineered design dramatically reduces friction and wear on the conveyor belt, thereby extending its operational life and reducing maintenance expenses. User-friendly and straightforward to install and maintain, the Conveyor Idler is the perfect choice for industries spanning mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and enduring Conveyor Idler.
Our groundbreaking polyurethane products are renowned for their extraordinary attributes, such as superb wear resistance, resistance to oil, acids, and alkalis, as well as ozone and aging resilience. They also exhibit low temperature endurance with impressive tear and impact resistance. Their high elasticity and exceptional vibration absorption make them ideal for large load support applications. Widely employed across a plethora of industries—ranging from national defense to mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment—our polyurethane products are the epitome of versatility and reliability.
Our roller surfaces are crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively manufactured by our factory. This innovative material demonstrates outstanding wear and corrosion resistance, alongside non-adhesion and self-lubrication properties, making it superior to traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), acclaimed for its exceptional mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover deliver unrivaled performance advantages over conventional materials.
Our tapered self-aligning roller is masterfully engineered to offer reliable support to conveyor belts and the materials they transport. This pivotal component ensures the conveyor systems' stable, seamless operation. These rollers are renowned for their substantial efficacy and value, playing a crucial role in material transportation across a myriad of industries. They have continuously evolved, gaining widespread acclaim and recognition from users over time, thanks to their remarkable product characteristics.
Our company stands at the forefront of specialized wing roller production, also known as retaining rollers or vertical rollers. These critical components, integral to self-aligning roller systems, connect flawlessly to self-aligning brackets. Wing rollers are strategically installed on both sides of the conveyor belt, playing an indispensable role in preventing belt misalignment and ensuring operational stability and efficiency.
We are pioneers in producing parallel rollers, distinguished by their remarkable wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating oil injection requirements and minimizing sticking risks under harsh conditions. They provide anti-static characteristics and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate efficiently within a temperature spectrum of -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, and maintenance-free operation ensure smooth, seamless performance and extended service life. Our factory also offers an extensive array of conveyor belt-related products to fulfill all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.