Durable Conveyor Roller Designed for High Capacity Belt Mixing Applications

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Structure: Spring Plate Type Roller
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year
• Package Size: 100.00cm * 100.00cm * 80.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Experience unparalleled engineering excellence with our Conveyor Idler, the epitome of premium craftsmanship. This meticulously crafted idler is designed to reinforce and seamlessly guide conveyor belts, ensuring a smooth material transport experience while remarkably boosting operational efficiency. Constructed from the highest quality, most durable materials, this idler effortlessly manages heavy-duty loads and withstands the harshest environmental conditions. Its precision-engineered design minimizes friction and wear, extending your conveyor belt's lifespan and reducing maintenance costs significantly. User-friendly by nature, the Conveyor Idler is incredibly easy to install and maintain, making it an essential solution for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable, robust, and long-lasting Conveyor Idler.

Our cutting-edge polyurethane products represent the pinnacle of modern engineering with a breathtaking range of exceptional attributes. They showcase extraordinary wear and oil resistance, in addition to resilience against acids and alkalis. Furthermore, these products excel in ozone resistance, aging resistance, and maintain outstanding durability even at low temperatures. With exceptional tear resistance and impact absorption, their elasticity and vibration damping capabilities make them indispensable for high-load applications. These versatile wonders find extensive application across a wide array of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.

Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation produced exclusively by our factory. This advanced material surpasses traditional metal rollers with unmatched wear resistance, corrosion prevention, non-stick properties, and self-lubricating capabilities. Leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), acknowledged as the elite among engineering plastics, both the roller surface and seat cover provide superior performance, setting a new benchmark compared to conventional materials.

 

Discover the engineering masterpiece of the tapered self-aligning roller, meticulously crafted to provide unwavering support for conveyor belts and their material loads. This crucial component ensures stable and efficient operation of conveyor systems. Delivering extraordinary value and performance, these rollers are indispensable in material transportation, celebrated across a broad spectrum of fields and industries. As they continue to evolve, they garner widespread acclaim and admiration from users, solidifying their status as essential components in modern industrial applications.

Our company is a trailblazer in the specialized production of wing rollers, popularly known as retaining or vertical rollers. These vital components are integral to the integrity of self-aligning roller systems, expertly connected to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system.

 

We are industry leaders in manufacturing parallel rollers, revered for their exceptional wear resistance and extremely low friction coefficient, significantly reducing belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and resisting sticking even in the most challenging environments. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand continuous shocks and vibrations, these rollers perform flawlessly in temperature ranges from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance facilitate smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every requirement.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

 

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.