Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an exceptional solution meticulously crafted to address the diverse and demanding challenges of modern material handling systems.
Exceptional Durability
Constructed with top-tier materials, our conveyor idler demonstrates phenomenal resistance against wear, corrosion, and impact. It is designed to handle substantial loads and continuous operations, ensuring prolonged lifespan even in the most rigorous industrial settings such as mining operations, port facilities, and expansive manufacturing environments.
Precision Engineering for Optimal Performance
Expertly machined for perfect alignment and balance, our idler significantly reduces operational vibration and noise. This precision contributes to smoother conveyor belt dynamics, diminishes the risk of belt misalignment, and curtails premature wear, thereby boosting overall conveyor system efficiency and dependability.
Low Friction Design
Incorporating state-of-the-art bearing technology and expertly crafted surface finish, our idler is engineered for ultra-low friction. This innovation not only curtails the energy needed to drive the conveyor but also minimizes heat generation, which enhances both the idler's and the belt's lifespan.
Easy Installation and Maintenance
Recognizing the critical need to reduce downtime, we've designed our idler for effortless installation, facilitating swift and uncomplicated replacement or upgrades of current systems. Its modular architecture simplifies maintenance, allowing easy internal access for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable for various conveyor belt widths and configurations, offering customization to meet specific project needs. Be it high-speed parcel sorting, heavy-duty ore transportation, or general factory lines, our product ensures consistent, dependable performance.
Quality Assurance and After-Sales Support
Committed to excellence, each idler undergoes rigorous quality checks before dispatch. Our dedicated after-sales team stands ready to provide technical support, spare parts, and any assistance necessary to guarantee uninterrupted conveyor operations.
Choose our conveyor idler for heightened productivity, lowered operational costs, and a dependable material handling experience.
Our polyurethane products are distinguished by their exceptional qualities including unparalleled wear resistance, resistance to oil, acids, alkalies, ozone, and aging. They also offer resilience against low temperatures, tearing, impacts, and provide high elasticity, superior vibration absorption, and robust load support. These versatile properties make them invaluable across industries such as national defense, mining, construction, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our cutting-edge roller surface material, crafted from ultra-high molecular weight polyethylene pipes and expertly extruded, surpasses traditional materials in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Utilizing UHMW-PE known for its superior mechanical and physical properties enhances roller surface and seat cover performance, offering significant advantages in durability and functionality.
Engineered for excellence, our parallel rollers exhibit unmatched wear resistance and an exceptionally low friction coefficient to protect belt integrity. With outstanding self-lubricating properties, they operate oil-free and remain jam-free under extreme conditions. They are antistatic, combustion-resistant, and withstand aging, acids, alkalis, and organic solvents. Resilient to shocks and vibrations, they operate across temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt needs within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring a flawless cut with zero deformation or chips. The cut maintains superb perpendicularity between the fracture and the pipe, while the ends exhibit exceptional parallelism.
(2) Utilizing a specialized boring machine, the roller pipe undergoes precision boring at both ends to accommodate bearings, achieving remarkable coaxiality. This process, conducted in one seamless operation, also flattens the end face and carves the interior angle.
(3) The inner wall of the supporting roller receives an anti-rust coating, offering excellent corrosion resistance to enhance longevity and performance.
2. Roller Shaft
A slot flat double end milling machine is employed to simultaneously process the slot flats at both ends, guaranteeing perfect symmetry for the roller shaft.
3. Bearing:
1) Utilization of top-tier domestic and international brand roller bearings, offering unparalleled reliability and performance.
2) The innovative semi-automatic process ensures precise, quantitative filling of low-temperature lithium-based lubricating grease, eliminating future refilling needs and enhancing cold resistance.
4. Sealing
The sealing structure combines a non-contact labyrinth with a contact lip to deliver exceptional waterproof and dustproof capabilities, ensuring a robust sealing effect.
5. Product Assembly
Automatic pressing technology is utilized to guarantee high precision in the overall assembly of supporting rollers, enhancing quality and consistency.
6. Welding:
Implementation of fully automatic mixed gas shielded welding ensures superior seam quality and precision. Accompanied by dust removal systems, this process is safe, efficient, eco-friendly, and promotes worker health.
7. Coating:
The process leverages a dust-free, sealed, and environmentally friendly automatic coating line, facilitating seamless operations from loading and unloading to coating, palletizing, and packaging, while ensuring the harmless treatment of exhaust gases.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to your diverse needs with unmatched quality and efficiency.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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