Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a truly exceptional solution meticulously crafted to address the varied and rigorous demands of contemporary material handling systems.
Exceptional Durability
With construction rooted in premium-grade materials, our conveyor idler offers an unparalleled shield against wear, corrosion, and impact. It is meticulously engineered to endure hefty loads and continuous use, guaranteeing a prolonged service life even amidst the most challenging industrial settings like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is expertly machined to ensure impeccable alignment and balance. This precision is pivotal in significantly curbing vibration and noise during operations, resulting in a seamless conveyor belt journey. Alongside, it considerably lowers the risk of belt misalignment and premature wear, thus elevating the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating advanced bearing technology with a meticulously designed surface finish, our conveyor idler delivers remarkably low friction. This innovation not only slashes the power needed to drive the conveyor but also mitigates heat generation, further prolonging the lifespan of both the idler and the belt itself.
Easy Installation and Maintenance
Fully aware of the critical need to minimize downtime in industrial environments, our conveyor idler is crafted for effortless installation, facilitating swift and seamless replacement or upgrade of existing idlers. Moreover, its modular design eases maintenance, granting easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate a wide spectrum of conveyor belt widths and types, our idler can be tailor-made to meet specific project needs. Be it a high-speed parcel sorting system, a robust ore transportation line, or a general factory conveyor, our product consistently ensures reliable performance.
Quality Assurance and After-Sales Support
Dedicated to delivering excellence, each conveyor idler is subjected to rigorous quality control checks before departing from our factory. Furthermore, our committed after-sales team is always on standby to provide technical assistance, supply spare parts, and offer any required support to ensure your conveyor system operates smoothly.
Opt for our conveyor idler and unlock enhanced productivity, diminished operating expenses, and a more dependable material handling process.
Our polyurethane products exhibit a diverse range of outstanding qualities including resistance to wear, oil, acids, alkalis, ozone, and aging. They also boast low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and significant load support capacity. These versatile characteristics render them essential across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is expertly crafted from ultra-high molecular weight polyethylene pipes, extruded in-house. This exceptional material surpasses traditional counterparts in terms of wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), acclaimed for its superior mechanical and physical properties among engineering plastics, we significantly enhance the roller surface and seat cover. Compared to conventional materials, our choice offers remarkable performance and longevity advantages.
Our parallel rollers are crafted with precision for unrivaled excellence, offering unmatched wear resistance and an exceptionally low friction coefficient, which preserves belt integrity. With superior self-lubricating features, they function without oil injection and remain jam-free even under harsh conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating within a temperature range from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and durability, meeting all conveyor belt needs within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is precisely cut with an automatic cutting machine, ensuring no deformation or chips. The fracture and pipe are highly perpendicular, with excellent parallel alignment at both ends.
(2) Utilizing a specialized boring machine, the roller pipe accommodates bearings with exceptional coaxial precision, simultaneously completing end face flattening and interior angle cutting effortlessly.
(3) An anti-rust painting coats the inner wall of the supporting roller, offering robust corrosion resistance.
2. Roller Shaft
A slot flat double end milling machine is used to process both ends simultaneously, ensuring symmetrical slot flatness on the roller shaft.
3. Bearing:
1) Utilizing top-tier domestic and international roller bearing brands.
2) Semi-automatic precise filling of low-temperature lithium-based grease eliminates future needs, providing superior cold resistance.
4. Sealing
The product features a composite sealing system combining non-contact labyrinth and contact Lip structures, delivering waterproof and dustproof benefits with exceptional sealing efficacy.
5. Product Assembly
Automatic pressing technology enhances overall assembly accuracy of the supporting rollers.
6. Welding:
Employing fully automatic mixed gas shielded welding ensures superior seam quality and welding precision, with integrated dust removal systems for safety, efficiency, and environmental care.
7. Coating:
A state-of-the-art dust-free, sealed, and environmentally friendly automatic coating line oversees loading, unloading, coating, palletizing, and packaging, with eco-friendly exhaust treatment.
A comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors are available:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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