Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Crafted to perfection, our conveyor idler emerges as the ultimate solution, expertly tailored to satisfy the varied and challenging requirements of today's advanced material handling systems.
Exceptional Durability
Masterfully constructed from top-tier materials, our conveyor idler showcases enviable resistance to wear, corrosion, and impact. Designed for heavy-duty applications, it effortlessly withstands substantial loads and continuous operation, promising durability and longevity in the most demanding industrial settings, including mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Meticulously engineered for excellence, our idler maintains flawless alignment and balance. This precision dramatically curtails operational vibration and noise, enhancing conveyor belt movement. It effectively mitigates the risk of belt misalignment and wear, boosting the overall efficiency and dependability of your conveyor systems.
Low Friction Design
Incorporating state-of-the-art bearing technology and a meticulously crafted surface finish, our conveyor idler minimizes friction to remarkable levels. This innovation reduces the energy required to power the conveyor, cuts heat generation, and extends the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Understanding the critical need to minimize downtime, our conveyor idler is designed for effortless installation, ensuring swift and seamless replacement or upgrades. Its modular design significantly simplifies maintenance, facilitating easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Engineered for adaptability, our idler seamlessly accommodates a diverse array of conveyor belt widths and types. Tailored to meet specific project demands, whether for high-speed parcel sorting systems, heavy-duty ore transportations, or general factory conveyors, our product delivers unwavering and consistent performance.
Quality Assurance and After-Sales Support
Our unwavering commitment to excellence ensures that each conveyor idler is subjected to rigorous quality control before leaving our factory. Our dedicated after-sales team is poised to provide technical support, spare parts, and any assistance required to guarantee the uninterrupted operation of your conveyor system.
Experience elevated productivity, lower operating costs, and reliable material handling by selecting our conveyor idler.
Our polyurethane products are distinguished by their exceptional wear resistance, oil resistance, and resistance to acids, alkalis, ozone, and aging. They offer robust low-temperature and tear resistance, impact endurance, high elasticity, and superior vibration absorption, showcasing substantial load support capacity. These diverse attributes render them indispensable across numerous sectors, including national defense, mining, construction, chemical, textile, woodworking, printing, metallurgical, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly manufactured in-house. Surpassing traditional materials, it excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By leveraging ultra-high molecular weight polyethylene (UHMW-PE), recognized for its superior mechanical and physical attributes among engineering plastics, we boost the roller surface and seat cover, offering extraordinary performance and extended durability.
Engineered to perfection, our parallel rollers deliver unmatched wear resistance and minimal friction, maintaining belt integrity. With superior self-lubricating properties, they operate sans oil injection, free from jamming, even under extreme conditions. These rollers are antistatic, combustion-resistant, and resistant to aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations in temperatures between -40ºC and 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt needs across our diverse product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Crafted using a state-of-the-art automatic cutting machine, the roller pipe maintains flawless structure with zero deformation or chips during cutting. Experience unmatched precision with high perpendicularity between the fracture and the pipe and exceptional parallelism across both ends.
(2) Utilizing a specialized boring machine, both ends of the roller pipe - where bearings are positioned - are bored simultaneously, ensuring impeccable coaxiality. The process seamlessly completes end face flattening and interior angle cutting in one swift operation.
(3) The inner wall of the supporting roller is treated with Anti-rust Painting, guaranteeing superior corrosion resistance and extending the lifespan of the roller.
2. Roller Shaft
The slot flat double end milling machine is employed to process both ends simultaneously, guaranteeing that the roller shaft's slot flat remains perfectly symmetrical.
3. Bearing:
1) Sourced from top-tier domestic and international brands, these roller bearings promise unwavering reliability and performance.
2) The semi-automatic quantitative filling with low-temperature lithium-based lubricating grease eliminates the need for future refilling, offering excellent cold resistance and maintenance simplicity.
4. Sealing
Featuring a composite sealing structure that combines non-contact labyrinth and contact Lip seals, this design offers superior waterproof and dustproof capabilities, ensuring unmatched sealing efficiency.
5. Product Assembly
With automatic pressing technology, the assembly of supporting rollers achieves outstanding precision, ensuring seamless operation.
6. Welding:
Incorporating fully automatic mixed gas shielded welding, this process delivers exceptional seam quality and accuracy. Equipped with dust removal systems, it is a safe, efficient, and environmentally conscious choice for production.
7. Coating:
Our dust-free, sealed, and environmentally friendly automatic coating line revolutionizes the process by automating loading, unloading, coating, palletizing, packaging, and ensures the harmless treatment of exhaust emissions.
Various rollers, idlers, pulleys, rubber belts, and belt conveyors are available to meet all your material handling needs:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}