Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution designed to meet the diverse and demanding needs of modern material handling systems.
Exceptional Durability
Constructed with premium-grade materials, our conveyor idler stands as a testament to exceptional durability. It showcases unparalleled resistance against wear, corrosion, and impact, making it the ideal choice for withstanding heavy loads and continuous operation. Even in the most challenging industrial environments like mines, ports, and large-scale manufacturing plants, this idler guarantees a long service life.
Precision Engineering for Optimal Performance
This idler exemplifies precision engineering, meticulously machined to ensure flawless alignment and balance. Such precision significantly minimizes vibration and noise, promoting smoother conveyor belt movement. It further reduces the risk of belt misalignment and early wear, thereby boosting the conveyor system's overall efficiency and reliability.
Low Friction Design
Incorporating cutting-edge bearing technology and an expertly designed surface finish, our conveyor idler boasts an ultra-low friction design. This feature not only slashes the power consumption needed to drive the conveyor but also curtails heat generation, contributing to the prolonged lifespan of both the idler and the belt.
Easy Installation and Maintenance
Designed with operational efficiency in mind, our conveyor idler simplifies installation, ensuring swift and effortless replacement or upgrade of existing idlers. Its modular design facilitates maintenance, offering easy access to internal components for inspection, cleaning, and lubrication, thereby minimizing downtime in industrial operations.
Versatile Application
Our conveyor idler exemplifies versatility, accommodating a broad range of conveyor belt widths and types. It can be tailored to meet specific project needs, whether for a high-speed parcel sorting system, a heavy-duty ore transportation line, or a standard factory conveyor. Consistent and reliable performance is assured across all applications.
Quality Assurance and After-Sales Support
Dedicated to excellence, each conveyor idler is subject to rigorous quality control measures before dispatch. Our committed after-sales team stands ready to provide technical support, spare parts, and any necessary assistance, ensuring your conveyor system operates seamlessly.
Choose our conveyor idler to experience unmatched productivity, diminished operational costs, and a more dependable material handling process.
Our polyurethane products are engineered to perfection, offering unparalleled properties such as wear resistance, oil resistance, acid and alkali resistance, and more. These attributes, combined with low temperature and tear resistance, high elasticity, and substantial load support, make our products indispensable across sectors like national defense, mining machinery, construction machinery, and sports equipment.
Our cutting-edge roller surface material, crafted from ultra-high molecular weight polyethylene pipes, excels in wear resistance, corrosion resistance, and self-lubrication. This innovative choice enhances roller performance and longevity, surpassing traditional materials with its superior mechanical and physical characteristics.
Our parallel rollers define excellence with unrivaled wear resistance and a minimal friction coefficient, safeguarding belt integrity. Their outstanding self-lubricating properties eliminate the need for oil injection, preventing jamming in harsh conditions. They resist static, combustion, aging, and more, while enduring shocks and vibrations across a wide temperature range. Lightweight, easy to install, and maintenance-free, they ensure smooth operation and longevity, meeting all conveyor belt requirements in our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipes are precisely cut using an advanced automatic cutting machine, ensuring no deformation or chips. This technique guarantees a high degree of perpendicularity between the fracture and the pipe, as well as exceptional parallelism between the ends.
(2) The roller pipe is expertly machined using a specialized boring machine that simultaneously bores both ends, where bearings are installed. This process ensures superior coaxial alignment, completing end face flattening and interior angle cutting seamlessly in one operation.
(3) An anti-rust coating is applied to the inner walls of the supporting roller, offering robust corrosion resistance and durability.
2. Roller Shaft
Our slot flat double-end milling machine precisely processes the slot flats at both ends of the roller shaft, ensuring perfect symmetry and balance.
3. Bearing:
1) We incorporate roller bearings from leading domestic and international brands, ensuring reliability and high performance.
2) The bearings are filled with a semi-automatic, precisely measured amount of low-temperature lithium-based grease. This eliminates the need for future refilling and provides excellent cold resistance.
4. Sealing
A composite sealing structure combines both non-contact labyrinth and contact lip seals, delivering outstanding waterproof and dustproof performance with significant sealing efficacy.
5. Product Assembly
We utilize automated pressing technology to ensure the accurate assembly of supporting rollers, achieving high assembly precision.
6. Welding:
Our fully automated mixed gas shielded welding process ensures exceptional seam quality and high welding precision. Equipped with state-of-the-art dust removal systems, it is both safe and environmentally sustainable.
7. Coating:
Utilizing a cutting-edge dust-free, sealed automatic coating line, we achieve comprehensive automation in loading, unloading, coating, palletizing, and packaging. This process includes the eco-friendly treatment of exhaust gases.
We offer a wide range of rollers, idlers, pulleys, rubber belts, and belt conveyors, each crafted to meet your specific needs with precision and care.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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