Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Discover the unparalleled advantage of our conveyor idler-a cutting-edge solution crafted to excel in the multifaceted and rigorous demands of contemporary material handling systems.
Exceptional Durability
Crafted with the utmost precision using top-tier materials, our conveyor idler showcases phenomenal resilience against wear, corrosion, and impact. It is meticulously designed to bear substantial loads and endure continuous operation, promising a prolonged service life in the most challenging industrial milieus, including mining sites, bustling ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Engineered with meticulous precision, the idler ensures impeccable alignment and balance. This expert design substantially diminishes vibrations and noise during use, facilitating seamless conveyor belt movement. It effectively curtails the risk of belt misalignment and early wear, significantly boosting the overall efficiency and dependability of the conveyor system.
Low Friction Design
Integrating state-of-the-art bearing technology with an intricately designed surface finish, our conveyor idler is engineered for ultra-low friction. This innovation not only minimizes the power required to drive the conveyor but also reduces heat production, thereby extending the longevity of both the idler and the conveyor belt.
Easy Installation and Maintenance
Recognizing the critical need to reduce downtime in industrial settings, our conveyor idler is crafted for easy installation, providing a swift and seamless replacement or upgrade of existing idlers. Its modular design further simplifies maintenance, granting effortless access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a vast array of conveyor belt widths and configurations, our idler is customizable to meet specific project demands. Whether employed in high-speed parcel sorting systems, robust ore transportation lines, or general factory conveyors, our product promises unwavering and dependable performance.
Quality Assurance and After-Sales Support
We pledge unwavering commitment to quality. Every conveyor idler undergoes rigorous quality control tests prior to dispatch. Furthermore, our dedicated after-sales team is ever-prepared to deliver technical guidance, spare parts, and any other necessary support to assure the uninterrupted operation of your conveyor system.
Opt for our conveyor idler and witness augmented productivity, lowered operational expenses, and an enhanced, dependable material handling experience.
Our polyurethane products are distinguished by their remarkable properties: wear, oil, acid, alkali, ozone, and aging resistance. They additionally offer low temperature durability, tear, and impact resistance, exceptional elasticity, strong vibration absorption, and substantial load-bearing capacity. These multifaceted qualities render them indispensable in sectors like national defense, mining machinery, construction machinery, chemical engineering, textile machinery, wood processing, printing, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our pioneering roller surface material is ingeniously crafted from ultra-high molecular weight polyethylene pipes, meticulously extruded in-house. This material surpasses traditional alternatives with enhanced wear, corrosion resistance, non-adhesive, and self-lubricating qualities. Employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical traits among engineering plastics, we elevate the roller surface and seat cover, offering extraordinary advantages in performance and longevity over conventional materials.
Our parallel rollers are engineered for exceptional excellence, offering unrivaled wear resistance and an extraordinarily low friction coefficient, thereby preserving belt integrity. With impressive self-lubricating properties, they function without oil injection and resist jamming even under harsh conditions. These rollers are antistatic, combustion-resistant, and impervious to aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating within temperatures from -40ºC to 90ºC. Lightweight and easy to install, they require no maintenance, ensuring smooth operation and longevity, meeting all conveyor belt necessities within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring a flawless cut with no deformation or metal chips. The precision is unmatched, guaranteeing high perpendicularity between cuts and exceptional parallelism between the ends.
(2) Utilizing a specialized boring machine, the roller pipe undergoes simultaneous boring at both ends for bearing installation. This process ensures high coaxiality and seamlessly completes end face flattening and interior angle cutting in one smooth operation.
(3) We employ an anti-rust painting technique on the inner wall of the supporting roller, delivering outstanding corrosion resistance and longevity.
2. Roller Shaft
A slot flat double end milling machine is used to meticulously process the slot flat at both ends of the shaft, ensuring precise symmetry for optimal performance.
3. Bearing:
1) Our bearings feature top-notch domestic and international brands, ensuring exceptional reliability and durability.
2) We employ semi-automatic, quantitative low-temperature lithium-based lubricating grease filling, eliminating future refilling needs while providing superb cold resistance.
4. Sealing
Our sealing system combines a non-contact labyrinth with a contact lip for a composite structure that excels in waterproofing and dustproofing, delivering remarkable sealing efficiency.
5. Product Assembly
Through the adoption of automatic pressing, we ensure unparalleled assembly accuracy for our supporting rollers.
6. Welding:
We use fully automatic mixed gas shielded welding technology, achieving superior seam quality and precision. Our equipment includes dust removal devices, prioritizing safety, efficiency, environmental responsibility, and health.
7. Coating:
A state-of-the-art dust-free, sealed, and environmentally friendly automatic coating line is employed, enabling automatic loading & unloading, coating, palletizing, packaging, and environmentally safe exhaust gas treatment.
We offer a comprehensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to meet your specific industry needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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