Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution designed to meet the diverse and demanding needs of modern material handling systems.
Exceptional Durability
Crafted from premium-grade materials, our conveyor idler boasts formidable resistance to wear, corrosion, and impact. Its robust engineering enables it to handle heavy loads and endure continuous operations, ensuring a prolonged service life even in the most challenging industrial settings like mines, ports, and extensive manufacturing facilities.
Precision Engineering for Optimal Performance
Engineered with meticulous precision, our idler guarantees perfect alignment and balance. This accuracy substantially reduces vibration and noise, facilitating a smoother movement of the conveyor belt. Consequently, it minimizes the risk of belt misalignment and premature wear, enhancing the conveyor system's overall efficiency and dependability.
Low Friction Design
Incorporating advanced bearing technology and a specially crafted surface finish, our conveyor idler minimizes friction remarkably. This design reduces power consumption needed to operate the conveyor, decreases heat generation, and thereby extends the lifespan of both the idler and the conveyor belt.
Easy Installation and Maintenance
Understanding the critical need to reduce downtime in industrial settings, our conveyor idler is engineered for easy installation, allowing for swift and seamless replacement or upgrading of existing idlers. Its modular design aids in straightforward maintenance, offering effortless access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Engineered to accommodate various conveyor belt widths and types, our idler can be tailored to meet specific project needs. Whether it's a high-speed parcel sorting system, a heavy-duty ore transport line, or a standard factory conveyor, our product ensures consistent and dependable performance.
Quality Assurance and After-Sales Support
Dedicated to delivering top-quality products, each conveyor idler undergoes rigorous quality control before dispatch. Our devoted after-sales team is ready to provide technical assistance, spare parts, and any necessary support to maintain your conveyor system's seamless operation.
Select our conveyor idler to enjoy enhanced productivity, decreased operating costs, and a more reliable material handling solution.
Our polyurethane products exhibit outstanding properties such as wear, oil, acid, alkali, ozone, and aging resistance. They also offer low temperature resistance, tear resistance, impact resistance, high elasticity, robust vibration absorption, and significant load support capacity. These versatile qualities make them essential in sectors like national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our advanced roller surface material is expertly crafted from ultra-high molecular weight polyethylene pipes, extruded in-house. This material outperforms traditional alternatives in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), which is celebrated for superior mechanical and physical attributes among engineering plastics, we enhance the roller surface and seat cover, offering remarkable performance and longevity compared to conventional materials.
Our parallel rollers are a testament to engineering excellence, delivering exceptional wear resistance and a notably low friction coefficient, preserving belt integrity. With superb self-lubricating properties, they function without oil injection and remain jam-free even under extreme conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated impacts and vibrations while operating between -40ºC and 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our expansive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using a state-of-the-art automatic cutting machine, ensuring precision with no deformation or chips during the cutting process. The high perpendicularity between the fracture and the pipe, along with superior parallelism at both ends, sets a new standard in quality.
(2) The roller pipe is meticulously processed with a specialized boring machine that simultaneously bores both ends, where bearings are installed. This technique achieves exceptional coaxiality and completes the flattening of end faces and interior angle cutting in one seamless operation.
(3) Anti-rust Painting on the inner wall of the supporting roller ensures unparalleled corrosion resistance, offering long-lasting durability.
2. Roller Shaft
Employing an advanced slot flat double end milling machine, both ends of the roller shaft are precisely processed, guaranteeing symmetrical slot flats for optimal performance.
3. Bearing:
1) Featuring domestic and international top-tier brand roller bearings, ensuring reliability and performance.
2) Semi-automatic, precise filling of low-temperature, lithium-based lubricating grease eliminates the need for further refilling, providing excellent cold resistance and longevity.
4. Sealing
Our innovative composite sealing design combines non-contact labyrinth and contact lip seals, offering superior waterproof and dustproof capabilities for unmatched sealing efficiency.
5. Product Assembly
Through the adoption of precise automatic pressing techniques, we ensure high assembly accuracy of our supporting rollers, enhancing the overall quality and reliability of the product.
6. Welding:
Cutting-edge fully automatic mixed gas shielded welding delivers impeccable seam quality and welding precision. Equipped with dust removal systems, this process is not only safe and efficient but also environmentally friendly and healthy.
7. Coating:
Our dust-free, sealed, and environmentally friendly automatic coating line enables seamless automatic loading and unloading, coating, palletizing, and packaging. Exhaust gases are treated for minimal environmental impact, ensuring a safe and clean process.
We proudly offer a diverse range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, meeting the varied needs of our clientele with unmatched quality and reliability.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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