Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a phenomenal innovation, crafted to meet the diverse and rigorous demands of today's advanced material handling systems.
Exceptional Durability
Manufactured using superior quality materials, our conveyor idler showcases exceptional resistance against wear, corrosion, and impact. It is meticulously engineered to handle substantial loads and continuous operation, guaranteeing an extended service life even in the most challenging industrial settings such as mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
The idler is expertly machined to ensure flawless alignment and balance. This precision dramatically decreases vibration and noise during operation, resulting in smoother conveyor belt movement. It also mitigates the risk of belt misalignment and premature wear, thereby boosting the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously designed surface finish, our conveyor idler offers remarkably low friction. This innovation not only reduces the power needed to drive the conveyor but also minimizes heat generation, further extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
We prioritize minimizing downtime in industrial operations. Our conveyor idler is engineered for straightforward installation, facilitating quick and effortless replacement or upgrade of existing idlers. Additionally, its modular design streamlines maintenance, permitting easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a diverse range of conveyor belt widths and types, our idler can be tailored to meet specific project requirements. Whether used in high-speed parcel sorting systems, massive ore transportation lines, or general factory conveyors, our product ensures consistent and reliable performance.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to quality excellence. Each conveyor idler undergoes rigorous quality control measures prior to dispatch. Furthermore, our dedicated after-sales team is readily available to provide technical support, spare parts, and any assistance required to guarantee the seamless operation of your conveyor system.
Opt for our conveyor idler and witness a boost in productivity, a reduction in operating costs, and a more dependable material handling process.
Our polyurethane products feature a multitude of superior properties, including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also exhibit low-temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and significant load support capacity. These versatile qualities make them indispensable in numerous industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is ingeniously crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional alternatives in terms of wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its premier mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared to traditional materials, our choice offers extraordinary advantages in performance and longevity.
Our parallel rollers are engineered for unparalleled excellence, offering unmatched wear resistance and an exceptionally low friction coefficient, which preserves belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain jam-free even under the most severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while functioning in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The cutting-edge roller pipe utilizes an advanced automatic cutting machine, ensuring precision with zero deformation or debris during the cutting process. The perpendicular integrity between the fracture and the pipe is meticulously maintained, coupled with exceptional parallelism at both ends, providing a flawless foundation for roller production.
(2) The roller pipe is enhanced using a specialized boring machine, which simultaneously bores both ends of the pipe for bearing installation with outstanding coaxiality. This process seamlessly completes end face flattening and interior angle cutting in a single operation, epitomizing efficiency and precision.
(3) Elevating durability, anti-rust painting is applied to the inner wall of the supporting roller, ensuring robust corrosion resistance and extending the lifespan of the product.
2. Roller Shaft
A slot flat double end milling machine is employed to synchronously process the slot flat at both ends, guaranteeing the symmetrical perfection of the roller shaft, essential for superior functionality and balance.
3. Bearing:
1) Utilizing top-tier domestic and international brand roller bearings ensures reliability and optimal performance.
2) The process includes semi-automatic, precise filling of low-temperature lithium-based lubricating grease, offering excellent cold resistance, eliminating future refills, and enhancing long-term maintenance efficiency.
4. Sealing
Featuring a revolutionary composite sealing structure of non-contact labyrinth and contact lip, the design delivers superior waterproofing and dustproofing, resulting in a remarkable sealing effect that withstands harsh environments.
5. Product Assembly
The assembly process is revolutionized by adopting automated pressing technology, drastically improving the overall assembly precision of the supporting rollers, ensuring consistent quality and performance.
6. Welding:
Incorporating fully automated mixed gas shielded welding, this method guarantees excellent seam quality and unparalleled welding accuracy. Equipped with advanced dust removal systems, the process is not only safe and efficient but also environmentally friendly and beneficial for health.
7. Coating:
Utilizing a state-of-the-art, dust-free sealed, and eco-friendly automatic coating line, this process achieves seamless automation in loading, unloading, coating, palletizing, and packaging. The approach includes the harmless treatment of exhaust gases, promoting sustainability and environmental responsibility.
A comprehensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors are available, catering to diverse industrial needs and ensuring robust support for various applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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