Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution tailored to meet the diverse and demanding needs of today's advanced material handling systems, ensuring seamless and efficient operations.
Exceptional Durability
Crafted with top-tier materials, our conveyor idler boasts extraordinary resilience against wear, corrosion, and impact. It is specifically engineered to bear heavy loads and continuous use, promising extended service life even amidst the most rigorous industrial conditions such as mining sites, shipping ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Meticulously machined, the idler ensures perfect alignment and stability, significantly minimizing operational vibration and noise. This precision facilitates smoother belt movement, reduces the chances of misalignment, and prevents premature wear, ultimately boosting the conveyor system's efficiency and reliability.
Low Friction Design
Incorporating advanced bearing technology and a meticulously crafted surface finish, our conveyor idler provides exceptionally low friction. This design not only lowers the energy consumption needed to power the conveyor but also reduces heat generation, thereby enhancing both the idler's and belt's durability.
Easy Installation and Maintenance
Recognizing the crucial need to minimize downtime, our conveyor idler is built for easy installation, enabling quick and straightforward replacement or upgrades. Its modular design further eases maintenance, offering easy access for inspection, cleaning, and lubrication to internal components.
Versatile Application
Our idler, adaptable to a vast range of belt widths and types, can be tailored to specific project demands. Whether for a rapid parcel sorting system, a robust ore transport line, or a standard factory conveyor, our product consistently delivers dependable and efficient performance.
Quality Assurance and After-Sales Support
Committed to excellence, each conveyor idler is subjected to rigorous quality control before dispatch. Our dedicated after-sales team stands ready to provide technical support, spare parts, and any necessary assistance to ensure your conveyor system operates seamlessly.
Opt for our conveyor idler and witness heightened productivity, reduced operational expenses, and a more dependable material handling process.
Our polyurethane products are endowed with outstanding features such as wear, oil, acid, alkali, ozone, and aging resistance. They also resist low temperatures, tears, and impacts, while offering high elasticity, excellent vibration absorption, and impressive load support. These versatile attributes make them invaluable in sectors like defense, mining, construction, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our innovative roller surface material, crafted from ultra-high molecular weight polyethylene pipes and expertly extruded in-house, outperforms traditional counterparts in wear, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical attributes among engineering plastics, we significantly enhance the roller surface and seat cover, offering unparalleled performance and longevity.
Our parallel rollers are engineered for peak performance, showing unmatched wear resistance and an extremely low friction coefficient to preserve belt integrity. With excellent self-lubrication, they function without oil injection and withstand jamming even in harsh conditions. These rollers are antistatic, flame-resistant, and withstand aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations across temperatures of -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers guarantee seamless operation and longevity, meeting all conveyor belt requirements within our broad product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring the pipe body remains flawless and chip-free during the cutting process. The cuts are precise, maintaining high perpendicularity between the fracture and the pipe, while the ends are perfectly parallel, guaranteeing superior quality.
(2) The roller pipe employs a specialized boring machine that simultaneously processes both ends where the bearings are housed, achieving exceptional coaxiality. The end face flattening and interior angle cutting are completed seamlessly in a single operation.
(3) Anti-rust Painting on the inner wall of the supporting roller ensures outstanding corrosion resistance, providing longevity and reliable performance.
2. Roller Shaft
A slot flat double end milling machine is utilized to synchronously machine the slot flat on both ends, ensuring the roller shaft's slot flat is precisely symmetrical, enhancing performance and durability.
3. Bearing:
1) Utilize premium domestic and international first-class brand roller bearings, ensuring reliability and longevity in every application.
2) Semi-automatic, quantitative filling of low-temperature lithium-based lubricating grease eliminates the necessity of future refills and guarantees excellent cold resistance, optimizing efficiency.
4. Sealing
Featuring a composite sealing structure combining non-contact labyrinth and contact lip, this system offers superior waterproof and dustproof capabilities, ensuring unmatched sealing performance.
5. Product Assembly
With advanced automatic pressing technology, we ensure the supporting rollers are assembled with impeccable accuracy and precision, optimizing the assembly process.
6. Welding:
Utilizing state-of-the-art fully automatic mixed gas shielded welding, our process delivers exceptional welding seam quality and precision. Equipped with effective dust removal systems, the process is not only safe but also eco-friendly, ensuring a healthy environment.
7. Coating:
Our cutting-edge, dust-free, sealed automatic coating line ensures an environmentally friendly process with automatic loading & unloading. It streamlines coating, palletizing, and packaging, alongside the eco-conscious treatment of exhaust gases.
We provide an extensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to diverse industrial needs and ensuring unmatched quality and performance.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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