Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as a quintessential solution, crafted to cater to the multifaceted and rigorous demands of contemporary material handling systems.
Exceptional Durability
Crafted from superior-grade materials, this conveyor idler showcases remarkable resistance to wear, corrosion, and impact. Built to endure heavy loads and continuous operation, it guarantees a prolonged service life even in the most challenging industrial settings, such as mines, ports, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
Meticulously machined, the idler maintains impeccable alignment and balance, dramatically reducing vibration and noise during operation. This precision ensures smoother conveyor belt movements, minimizes belt misalignment risks, and curtails premature wear, thereby boosting the conveyor system's overall efficiency and dependability.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler delivers exceptionally low friction. This innovation diminishes power consumption needed to drive the conveyor and reduces heat generation, further extending the idler and belt's lifespan.
Easy Installation and Maintenance
Recognizing the critical nature of reducing downtime in industrial operations, our conveyor idler is engineered for effortless installation, facilitating swift and stress-free replacement or enhancement of current idlers. Its modular design also streamlines maintenance, offering easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate a vast array of conveyor belt widths and types, our idler can be tailored to meet specific project needs. Be it a high-speed parcel sorting system, a robust ore transportation line, or a standard factory conveyor, our product promises consistent and trustworthy performance.
Quality Assurance and After-Sales Support
We pledge to deliver unparalleled quality. Each conveyor idler goes through rigorous quality control checks before it leaves our factory. Moreover, our committed after-sales team stands ready to provide technical guidance, spare parts, and any necessary support to ensure your conveyor system runs flawlessly.
Opt for our conveyor idler and witness amplified productivity, lowered operational costs, and a more dependable material handling process.
Our polyurethane products boast a range of exceptional attributes, including robust resistance to wear, oil, acids, alkalis, ozone, and aging. They also offer resilience to low temperatures, tears, impacts, and provide high elasticity, strong vibration absorption, and substantial load support. These versatile properties make them vital across numerous industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is expertly crafted from ultra-high molecular weight polyethylene pipes, meticulously extruded in-house. This material outperforms conventional options in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for having the superior mechanical and physical traits among engineering plastics, we enhance the roller surface and seat cover. Compared to traditional materials, our choice offers significant advantages in performance and longevity.
Our parallel rollers are the epitome of excellence, providing unmatched wear resistance and an exceptionally low friction coefficient to preserve belt integrity. With outstanding self-lubricating properties, they operate without the need for oil injection and remain free from jamming, even in extreme conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while functioning in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our expansive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipes are meticulously cut using advanced automatic cutting machinery, ensuring zero deformation and a chip-free finish. The cut maintains excellent perpendicularity with the pipe, and both ends boast superior parallel alignment;
(2) Equipped with a specialized boring machine, both ends of the roller pipe, where bearings are installed, are precisely bored concurrently. This innovative process achieves exceptional coaxiality and seamlessly completes face flattening and interior angle cutting in a single operation;
(3) Anti-rust Painting on the inner wall of the supporting roller: meticulously applied to ensure robust corrosion resistance and longevity.
2. Roller Shaft
Our slot flat double end milling machine precisely synchronizes the processing of slot flat on both ends of the roller shaft, guaranteeing perfect symmetry and balance.
3. Bearing:
1) We utilize top-tier domestic and international brand roller bearings, renowned for their impeccable quality and reliability;
2) Our semi-automatic process ensures precise quantitative filling with low-temperature lithium-based lubricating grease, eliminating the need for future refilling while providing excellent cold resistance.
4. Sealing
Featuring a state-of-the-art composite sealing structure, our system combines a non-contact labyrinth with a contact Lip seal, achieving remarkable waterproof and dustproof capabilities for enhanced durability.
5. Product Assembly
We employ cutting-edge automatic pressing technology to ensure impeccable assembly accuracy for the supporting rollers, delivering flawless performance.
6. Welding:
Utilizing fully automatic mixed gas shielded welding, our process ensures pristine welding seam quality and precision. Additionally, the incorporation of dust removal devices guarantees a safe, efficient, and environmentally friendly operation.
7. Coating:
Our advanced dust-free sealed automatic coating line manages the entire process-from loading and unloading to coating and palletizing-while ensuring environmentally friendly and harmless exhaust gas treatment.
Hebei Guobo Machinery Manufacturing Co., Ltd proudly offers a diverse array of rollers, idlers, pulleys, rubber belts, and belt conveyors.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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