Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an exceptional and innovative solution meticulously crafted to meet the diverse and rigorous demands of contemporary material handling systems, ensuring seamless and efficient operations.
Exceptional Durability
Constructed from top-tier premium-grade materials, our conveyor idler showcases incredible resistance to wear, corrosion, and impact. It is expertly designed to withstand the heaviest loads and continuous operation, ensuring a prolonged service life even in the most challenging environments like mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
This idler is precisely engineered to maintain impeccable alignment and balance. Such precision drastically reduces vibration and noise during operation, resulting in smoother conveyor belt movement. It effectively minimizes the risk of belt misalignment and premature wear, thereby vastly enhancing the overall efficiency and reliability of the conveyor system.
Low Friction Design
Equipped with advanced bearing technology and a meticulously designed surface finish, our conveyor idler provides exceptionally low friction. This design not only minimizes power consumption needed to drive the conveyor but also reduces heat generation, significantly contributing to the extended lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the crucial need to minimize downtime in industrial operations, our conveyor idler is designed for seamless installation, facilitating quick and hassle-free replacement or upgrading of existing idlers. Its modular design simplifies maintenance, offering easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a variety of conveyor belt widths and types, our idler can be precisely customized to meet specific project requirements. Whether in a high-speed parcel sorting system, heavy-duty ore transportation line, or general factory conveyor, our product consistently delivers dependable performance.
Quality Assurance and After-Sales Support
We are devoted to delivering superior quality. Each conveyor idler undergoes stringent quality control procedures before dispatch. Our dedicated after-sales team is always on standby to provide technical assistance, spare parts supply, and any other support necessary to ensure uninterrupted operation of your conveyor system.
Opt for our conveyor idler to experience heightened productivity, reduced operational costs, and a more reliable material handling process.
Our polyurethane products are distinguished by a myriad of exceptional attributes, including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and impressive aging resistance. Additionally, they feature low temperature resistance, tear resistance, impact resistance, high elasticity, robust vibration absorption, and substantial load support capacity. These versatile features render them indispensable across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house, our innovative roller surface material surpasses traditional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties amongst engineering plastics, we enhance the roller surface and seat cover. Compared to conventional materials, our choice provides remarkable advantages in performance and longevity.
Our parallel rollers are engineered to excel, offering unparalleled wear resistance and an exceptionally low friction coefficient, safeguarding belt integrity. With outstanding self-lubricating properties, they operate without the need for oil injection and remain free from jamming even in severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and durability, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring precision with zero deformation or chips during the cutting process. This guarantees exceptional perpendicularity of the fracture to the pipe, along with superior parallelism between both ends.
(2) Utilizing a specialized boring machine, the roller pipe achieves simultaneous boring at both ends where bearings are situated, delivering outstanding coaxiality. This process also efficiently completes end face flattening and internal angle cutting in one seamless operation.
(3) Anti-rust Painting: The interior surfaces of the supporting roller receive a high-grade anti-rust coating to ensure unparalleled corrosion resistance, enhancing longevity and performance.
2. Roller Shaft
A slot flat double-end milling machine is employed to meticulously process the slot flats at both ends of the roller shaft, guaranteeing perfect symmetry and precision.
3. Bearing:
1) We incorporate only the finest roller bearings from prestigious domestic and international brands.
2) Semi-automatic, precise filling of low-temperature lithium-based lubricating grease, which negates the necessity for future refills while providing excellent cold resistance.
4. Sealing
Our sealing employs a sophisticated composite structure of non-contact labyrinth and contact Lip designed for exceptional water and dust resistance with remarkable sealing efficiency.
5. Product Assembly
We use state-of-the-art automatic pressing technology to ensure the highest level of assembly precision for supporting rollers, achieving unmatched accuracy.
6. Welding:
The process utilizes fully automatic, mixed-gas shielded welding, which not only achieves superior seam quality but also ensures high precision. Equipped with effective dust removal devices, the operation is safe, efficient, eco-friendly, and promotes a healthy environment.
7. Coating:
The coating process is conducted on a cutting-edge dust-free, sealed, and environmentally sustainable automatic line, facilitating seamless operations from automatic loading and unloading to coating, palletizing, packaging, and even the clean treatment of exhaust gases.
Our expansive product range includes various rollers, idlers, pulleys, rubber belts, and complete belt conveyors, all engineered to meet diverse industrial needs with superior quality and reliability.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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