Product Name: Conveyor Idler
Category: Conveyor Idler
Delve into the epitome of engineering sophistication with our Conveyor Idler, the ultimate showcase of superior craftsmanship. Expertly engineered to bolster and effortlessly navigate conveyor belts, this exceptional product ensures a flawless material transport experience while dramatically boosting operational performance. Constructed from top-tier, durable materials, this idler seamlessly accommodates heavy-duty loads and endures severe environmental conditions. Its precision-crafted design significantly lowers friction and wear, prolonging your conveyor belt's lifespan and drastically cutting maintenance costs. Inherently user-friendly, the Conveyor Idler is astonishingly simple to install and maintain, establishing itself as an indispensable asset for sectors such as mining, construction, and manufacturing. Elevate your conveyor system's productivity with our dependable, robust, and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products represent the pinnacle of modern engineering innovation, showcasing a breathtaking array of properties. With exceptional wear and oil resistance, coupled with resilience against acids and alkalis, these products excel with ozone resistance, anti-aging properties, and remarkable durability at low temperatures. Their outstanding tear resistance and impact absorption, along with superior elasticity and vibration damping abilities, make them perfect for high-load applications. These versatile wonders are widely used across numerous industries, including national defense, mining machinery, construction, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing our roller surface, crafted from ultra-high molecular weight polyethylene pipe—a groundbreaking innovation produced exclusively by our factory. This advanced material surpasses traditional metal rollers with unmatched wear resistance, corrosion prevention, non-stick capabilities, and self-lubricating features. Capitalizing on the extraordinary mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), the roller surface and seat cover deliver unparalleled performance, setting a revolutionary benchmark against conventional materials.
Uncover the engineering masterpiece of the tapered self-aligning roller, precisely designed to offer steadfast support for conveyor belts and their material loads. This crucial component ensures stable and efficient conveyor system operations. Delivering extraordinary value and performance, these rollers are indispensable in material transportation and are celebrated across a vast spectrum of fields and industries. As they evolve, they garner widespread praise and acknowledgment from users, cementing their status as essential components in modern industrial applications.
Our company stands as a pioneering leader in the specialized production of wing rollers, also known as retaining or vertical rollers. Essential to the integrity of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability, and optimizing conveyor system efficiency.
We excel in crafting parallel rollers, highly esteemed for their remarkable wear resistance and exceptionally low friction coefficient, substantially reducing belt wear. These rollers boast exceptional self-lubricating properties, eliminating the need for oil injection and preventing sticking even under the most demanding conditions. They are anti-static, combustion-resistant, and resilient against aging and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and effortless installation and maintenance enable smooth, maintenance-free operation, extending service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.