Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes manufacturing brilliance, crafted with meticulous precision to offer unparalleled support and direction for conveyor belts. Engineered for peak efficiency, it facilitates smooth, uninterrupted material transport across diverse industries. Constructed from top-tier, resilient materials, this idler effortlessly manages heavy loads and challenging operational environments. Its advanced design reduces friction and belt wear, significantly extending belt lifespan and minimizing maintenance expenses. With ease of installation and low upkeep, it offers versatility for industries like mining, construction, and manufacturing. Elevate your conveyor systems' performance and dependability with our formidable Conveyor Idler.
Our cutting-edge polyurethane products feature a remarkable suite of characteristics, including exceptional resistance to wear, oil, and harsh chemicals. They also boast superior ozone resistance coupled with exceptional durability against aging and cold temperatures. With high tear and impact resistance, these products efficiently absorb vibrations, making them ideal for substantial load support. Their versatility makes them indispensable across various sectors, such as national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly fashioned from ultra-high molecular weight polyethylene pipe, a superior material uniquely produced in our facility. Celebrated for its exceptional wear and corrosion resistance, non-stick capabilities, and self-lubrication, this material surpasses traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its outstanding mechanical and physical properties among engineering plastics, our roller surfaces and seat covers provide remarkable advantages over standard materials, establishing a new benchmark for performance.
The tapered self-aligning roller is brilliantly crafted to deliver unwavering support for conveyor belts and their loads, serving as a crucial component in ensuring dependable conveyor system operation. These rollers offer immense value and efficiency, playing a pivotal role in material transportation. Their exceptional features have cemented their vital role across numerous industries. Continually evolving and improving, these rollers consistently garner praise and trust from users, affirming their excellence and indispensable role over time.
Our company leads in producing wing rollers, also known as retaining or vertical rollers. These vital components connect to self-aligning brackets and are essential to the success of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are crucial in preventing belt misalignment, ensuring the conveyor operates seamlessly and efficiently, thereby boosting overall productivity and reliability.
We specialize in manufacturing parallel rollers, distinguished by their extraordinary wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers showcase excellent self-lubricating properties, eliminating the need for oil and reducing the risk of sticking even in demanding conditions. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Designed to withstand repeated shocks and vibrations, they operate effectively across a temperature range of -40ºC to 90ºC. With superior mechanical properties, lightweight construction, and maintenance-free operation, our rollers assure smooth performance and durability, while our factory offers a comprehensive array of conveyor belt-related products to meet all your operational demands.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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