Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an epitome of excellence, meticulously crafted to seamlessly support and guide conveyor belts, ensuring the pinnacle of material transportation efficiency. Engineered from durable materials, this robust idler withstands heavy-duty loads and adverse conditions with ease. Its precision design reduces friction and wear on conveyor belts, thereby significantly boosting their lifespan and slashing maintenance costs. User-friendly, it's straightforward to install and maintain, making it the perfect solution for industries like mining, construction, and manufacturing. Elevate your conveyor system's performance with our steadfast and enduring Conveyor Idler.
Our cutting-edge polyurethane products exhibit a remarkable range of properties, including superb wear, oil, acid, and alkali resistance. They also offer exceptional ozone resistance and aging resilience, combined with robust tear and impact resistance. Their high elasticity and excellent vibration absorption make them ideal for substantial load support. These versatile solutions find extensive applications across diverse industries such as national defense, mining machinery, construction, chemical, textile machinery, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a superior material exclusively produced by our factory. Distinguished by its outstanding wear resistance, corrosion resistance, non-adhesion, and self-lubrication, it surpasses traditional metal rollers. By using ultra-high molecular weight polyethylene (UHMW-PE), known for its exceptional engineering plastic properties, our roller surfaces and seat covers offer unparalleled performance advantages over conventional materials.
The expertly designed tapered self-aligning roller delivers robust support for conveyor belts and their loads, asserting itself as a vital component for stable conveyor system operations. These rollers provide significant value and impact, ensuring their essential role in material transport. Over time, they have evolved to meet diverse industry needs, earning ongoing praise and recognition from users for their exemplary characteristics.
Our company is a pioneer in the specialized production of wing rollers, or retaining rollers. These crucial elements, connected to self-aligning brackets, are indispensable in self-aligning roller systems. Installed strategically on both sides of the conveyor belt, they prevent misalignment, securing operational stability and enhanced efficiency.
We are at the forefront of parallel roller production, noted for their outstanding wear resistance and ultra-low friction, minimizing belt wear. These rollers boast excellent self-lubricating qualities, negating the need for oil and reducing sticking risks. With anti-static properties and resistance to combustion, aging, and acid, alkali, and solvent corrosion, they withstand shocks and vibrations effectively in temperatures from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth, extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to fulfill all your operational needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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