Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the pinnacle of conveyor belt technology with our Conveyor Idler—a top-tier, high-quality component crafted with meticulous precision to effortlessly support and guide your conveyor belts for seamless and efficient material transportation. Built with robust, durable materials, our idler is engineered to withstand the demands of heavy loads and challenging work environments. Its precision-crafted design effectively minimizes friction and wear on conveyor belts, dramatically extending the lifespan of your equipment while slashing maintenance costs. Easy to install and maintain, our Conveyor Idler is the ideal choice for elevating efficiency across industries such as mining, construction, and manufacturing. Trust in the superior performance of our dependable and long-lasting Conveyor Idler to revolutionize your conveyor systems.
Our cutting-edge polyurethane products are celebrated for their remarkable array of properties, including outstanding wear resistance, oil resistance, and resilience against acids and alkalis. Renowned for their ozone resistance, aging resistance, and low temperature durability, these products also boast tear resistance and impact resistance. Their exceptional elasticity and strong vibration absorption capabilities make them ideally suited for supporting substantial loads. Perfectly versatile, these polyurethane marvels find applications across numerous industries—from national defense and mining machinery to construction, chemical machinery, textile machinery, and beyond—including wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Engineered with excellence, the roller surface is crafted from ultra-high molecular weight polyethylene pipe, a superior, high-performance material independently produced by our factory. Esteemed for its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, this material represents a significant leap forward from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), which boasts the most superior mechanical and physical properties among engineering plastics, ensures our roller surfaces and seat covers deliver unparalleled performance advantages compared to conventional materials.
Expertly designed to provide steadfast support, the tapered self-aligning roller is an indispensable component that ensures the stable operation of conveyor systems by supporting conveyor belts and transported materials. These rollers deliver immense value and effectiveness during usage, securing their vital role in the field of material transportation. Their exemplary characteristics have established them as essential across diverse sectors, where they continue to evolve, thrive, and garner high praise and appreciation from a wide array of users.
At the forefront of specialized production, our company excels in creating wing rollers—also known as retaining rollers or vertical rollers. These critical components, attached to self-aligning brackets, are essential for effective self-aligning roller systems. Thoughtfully installed on both sides of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, thereby ensuring smooth operational stability and enhanced efficiency.
Specializing in the production of parallel rollers, our offerings are defined by their extraordinary wear resistance and ultra-low friction coefficient, guaranteeing minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injections and reducing the likelihood of sticking under harsh conditions. They exhibit anti-static properties and are resistant to combustion, aging, and corrosion by various acids, alkalis, and organic solvents. Built to endure repeated shocks and vibrations, these rollers operate seamlessly within a temperature span of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure flawless performance and an extended service life. Our factory also supplies a comprehensive suite of conveyor belt-related products to meet all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.