Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of engineering excellence, crafted with unwavering precision to seamlessly support and guide conveyor belts. This ensures the uninterrupted flow of materials, optimizing operational efficiency. Constructed with high-durability materials, our idler is engineered to withstand heavy-duty loads and rigorous conditions. Its expertly designed structure minimizes friction and wear, thereby prolonging the lifespan of conveyor belts and cutting maintenance costs. User-friendly in design, it simplifies both installation and upkeep, positioning it as the ultimate choice for industries like mining, construction, and manufacturing. Elevate the productivity of your conveyor systems with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products showcase an unmatched range of features, including remarkable wear resistance, resilience against oils, acids, and alkalis, as well as ozone and aging resistance. Their resistance to low temperatures, combined with high tear and impact resistance, ensures their adaptability to challenging environments. With superior elasticity and vibration absorption, they are ideal for substantial load support. These adaptable products are integral to diverse industries such as national defense, mining machinery, construction, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Crafted from ultra-high molecular weight polyethylene pipe, the roller surface we offer provides superior performance with its exceptional wear resistance, corrosion resistance, and self-lubricating properties. This material, independently produced by our factory, far exceeds traditional metal rollers, offering non-adhesion and effortless maintenance. Utilizing the highly esteemed UHMW-PE, famed for its mechanical and physical superiority among engineering plastics, both the roller surface and seat cover are designed to outperform conventional materials, ensuring exceptional reliability and longevity.
Our expertly engineered tapered self-aligning rollers are designed to provide steadfast support to conveyor belts and their loads, serving as a vital component for the stability and efficiency of conveyor systems. These rollers deliver remarkable value, ensuring dependable operation during material transport. Their outstanding attributes have made them indispensable across various industries, securing their status as a critical element. Through continuous innovation, they have garnered consistent acclaim from our clientele.
As pioneers in the specialized production of wing rollers, also known as retaining or vertical rollers, we provide essential components crucial for self-aligning roller systems. These rollers, strategically placed on both sides of the conveyor belt, play an indispensable role in preventing misalignment, thereby ensuring operational stability and maximizing efficiency.
Our production of parallel rollers is distinguished by exceptional wear resistance and an ultra-low friction coefficient, significantly minimizing belt wear. Featuring self-lubricating properties, they negate the need for oil, reducing adhesion risks under severe conditions. With anti-static features and resistance to fire, aging, acids, alkalis, and solvents, these rollers endure shock and vibrations, functioning optimally from -40ºC to 90ºC. Their advanced mechanical properties, lightweight construction, and maintenance-free operation provide seamless performance and extended service life. Additionally, our factory offers a full suite of conveyor belt-related products to cater to all your operational requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.