Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, high-performance component, exquisitely designed to support and guide conveyor belts effortlessly, ensuring optimal material transport efficiency. Constructed with premium materials, this idler is engineered to handle heavy loads and challenging environments with ease. Its precision design reduces friction and wear on the conveyor belt, greatly prolonging its lifespan and minimizing maintenance expenses. Designed for ease of installation and maintenance, our Conveyor Idler is the perfect choice for industries such as mining, construction, and manufacturing. Upgrade your conveyor system's efficiency and reliability with our durable and enduring Conveyor Idler.
Our innovative polyurethane products are renowned for their remarkable properties, including outstanding wear resistance and resilience against oil, acid, and alkali. They further offer ozone resistance, age resistance, and remarkable performance in low-temperature conditions, coupled with excellent tear and impact resistance. These products exhibit high elasticity and superior vibration absorption, making them ideal for supporting substantial loads. Widely employed across diverse industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, our polyurethane products are versatile and indispensable.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material innovatively manufactured by our factory. This material stands out for its exceptional wear and corrosion resistance, non-adhesive properties, and self-lubricating capabilities, distinguishing it from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver unmatched performance advantages over conventional materials.
The tapered self-aligning roller is meticulously engineered to provide steadfast support for conveyor belts and their loads, serving as an indispensable component to ensure the stable operation of conveyor systems. These rollers are invaluable and highly effective during use, playing a crucial role in material transportation. Their exceptional product attributes have firmly established their significance across various fields and industries. Over time, they have continued to evolve and receive ongoing acclaim and admiration from users.
Our company excels in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These vital components, connected to self-aligning brackets, are essential in self-aligning roller systems. Positioned strategically along both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, ensuring sustained operational stability and efficiency.
We are leaders in creating parallel rollers, renowned for their superior wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast exceptional self-lubricating properties, eliminating the need for oil application and minimizing sticking risks under harsh conditions. With anti-static properties and resistance to combustion, aging, and chemical corrosion, these rollers withstand repeated impacts and vibrations, operating effectively in temperatures from -40ºC to 90ºC. Their excellent mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Our factory offers a comprehensive selection of conveyor belt-related products to fulfill all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.