Product Name: Conveyor Idler
Category: Conveyor Idler
Our premium Conveyor Idler is a top-tier, high-performance component precisely engineered to flawlessly guide and support conveyor belts. It guarantees smooth and efficient material transportation by minimizing friction and wear on the belt, significantly prolonging its lifespan while curtailing maintenance expenses. Constructed from robust and durable materials, this idler effortlessly withstands heavy loads and demanding environments. Its user-friendly design ensures easy installation and maintenance, making it an indispensable solution for diverse industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our steadfast and enduring Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their remarkable properties, including outstanding wear resistance, oil, acid, and alkali resistance. Additionally, they offer exceptional resistance to ozone, aging, and low temperatures, combined with superior tear and impact resistance. With high elasticity and effective vibration absorption, these products provide significant load support capacity. Their versatility makes them widely applicable across industries like national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and even sports equipment.
The roller surface is ingeniously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material that is independently produced by our factory. This material distinguishes itself with unparalleled wear resistance, corrosion resistance, non-adhesion, and self-lubrication, surpassing traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver superior performance over conventional materials.
The tapered self-aligning roller is masterfully engineered to offer solid support for both conveyor belts and the materials they transport. It serves as an indispensable component ensuring stable conveyor system operations. These rollers exhibit remarkable value and effectiveness during usage, maintaining their pivotal role in material transportation. Their exceptional product characteristics have established them as vital across numerous fields and industries, consistently evolving and thriving over time to receive continual user acclaim and admiration.
Our company is at the forefront in the specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components are integral to self-aligning roller systems, designed to be strategically installed on both sides of the conveyor belt. Wing rollers play a vital role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We specialize in producing parallel rollers, renowned for their superior wear resistance and ultra-low friction coefficient, thereby minimizing belt wear. These rollers are self-lubricating, eliminating the need for oil injection, and resist sticking even under tough conditions. With anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, they can withstand repeated shocks and vibrations. Operating effectively in temperature ranges from -40ºC to 90ºC, they offer superior mechanical properties, are lightweight, and boast easy installation and maintenance-free operation, ensuring smooth performance and a prolonged service life. Our factory also extends a full array of conveyor belt-related products to fulfill all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.