Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of high-quality engineering, meticulously crafted to effortlessly support and expertly guide conveyor belts, ensuring unbroken and highly efficient material transport. Built with resilient, long-lasting materials, this idler is designed to endure substantial loads and the most challenging environments. Its precision-engineered design minimizes friction and wear on conveyor belts, significantly enhancing their longevity while reducing maintenance costs. User-friendly, with ease of installation and maintenance, the Conveyor Idler is the optimal solution for various industries, including mining, construction, and manufacturing. Enhance the efficiency of your conveyor system with our dependable and enduring Conveyor Idler—a cornerstone of industrial excellence.
Our state-of-the-art polyurethane products boast an extraordinary array of properties, showcasing impressive wear resistance, oil, and acid-alkali resilience. They are fortified with ozone resistance, aging durability, and exceptional low-temperature toughness, in addition to tear and impact resistance. With their remarkable elasticity and exceptional vibration absorption, these products are perfectly tailored for supporting heavy-duty loads. These versatile solutions find widespread application across an array of sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely manufactured by our factory. This material stands out for its excellent wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver outstanding performance benefits, surpassing those of conventional materials.
The tapered self-aligning roller is masterfully engineered to provide substantial support for conveyor belts and their considerable loads, serving as a critical element to ensure the stable operation of conveyor systems. These rollers deliver exceptional value and efficacy during use, playing a vital role in the conveyance of materials. Their exemplary features firmly establish their indispensable presence across a broad spectrum of fields and industries. Over time, they have continued to evolve and excel, garnering ongoing acclaim and recognition from users.
Our company is a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are integral to self-aligning roller systems, strategically connected to self-aligning brackets. Installed on both sides of the conveyor belt, wing rollers are crucial for preventing belt misalignment, ensuring operational stability and efficiency across various applications.
We excel in producing parallel rollers, distinguished by their remarkable wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature superb self-lubricating properties, which obviate the need for oil injection and reduce the risk of sticking under harsh conditions. They offer anti-static characteristics and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Robust enough to withstand repeated shocks and vibrations, these rollers function efficiently within a temperature range of -40ºC to 90ºC. With superior mechanical properties, a lightweight design, and maintenance-free operation, these rollers ensure seamless performance and an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}