Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component masterfully crafted to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Designed with robust materials, this idler is built to withstand the heaviest loads and the most demanding working conditions. Its precision engineering minimizes friction and wear on the conveyor belt, significantly extending its lifespan while reducing maintenance expenses. User-friendly and easy to install, the Conveyor Idler is an ideal solution for industries ranging from mining and construction to manufacturing. Maximize the efficiency of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their exceptional durability and versatility, featuring superior wear resistance, oil resistance, and resilience against acids and alkalis. They offer outstanding ozone resistance, aging resistance, and low-temperature resilience, combined with remarkable tear and impact resistance. Their high elasticity and extraordinary vibration absorption make them ideal for large load support. These adaptable products find extensive applications across a wide spectrum of industries, from national defense and mining machinery to construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. It excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting a new standard compared to conventional metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), known for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver unparalleled performance advantages over traditional materials.
The tapered self-aligning roller is ingeniously designed to provide robust support for conveyor belts and their transported materials, acting as an essential component to guarantee the stable operation of conveyor systems. These rollers deliver impressive value and efficacy, playing a pivotal role in material transportation across diverse fields and industries. Their outstanding product characteristics have secured their indispensable status, and over time, they continue to evolve and earn widespread praise and admiration from users.
Our company is at the forefront of specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components, connected to self-aligning brackets, are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring stability and operational efficiency.
We specialize in producing parallel rollers, distinguished by their remarkable wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast superior self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under challenging conditions. They offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your industrial needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.