Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our Conveyor Idler, a quintessential high-quality component, masterfully designed to provide seamless support and guidance for conveyor belts, ensuring flawless and efficient material transport. Crafted from the most durable materials, this idler stands resilient against heavy loads and challenging environments. With its precision-engineered design, it dramatically reduces friction and wear on conveyor belts, substantially prolonging their lifespan and slashing maintenance expenses. This Conveyor Idler is not only easy to install and maintain but also serves as an ideal, sustainable solution for diverse industries including mining, construction, and manufacturing. Elevate the performance of your conveyor system with our steadfast and enduring Conveyor Idler.
Our cutting-edge polyurethane products boast an exceptional range of attributes, including unparalleled wear resistance, oil resistance, and resistance to acids and alkalis. They provide outstanding ozone resistance, aging resistance, and resilience in low temperatures, paired with tear and impact resistance. Their high elasticity and advanced vibration absorption make them optimal for substantial load-bearing capacities. These adaptable products find extensive applications across numerous sectors, such as national defense, mining machinery, construction equipment, chemical devices, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is engineered from ultra-high molecular weight polyethylene pipe, a top-tier material uniquely crafted by our facility. This extraordinary material excels with its unparalleled wear resistance, corrosion resistance, non-adhesion, and self-lubricating properties, distinguishing it from standard metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for possessing the finest mechanical and physical properties among engineering plastics, guarantees that both the roller surface and seat cover deliver superior performance benefits over conventional materials.
The tapered self-aligning roller is meticulously designed to offer robust support for both conveyor belts and the materials they transport, acting as a vital component to ensure the stable and reliable operation of conveyor systems. These rollers display significant value and effectiveness during use, playing a critical role in the transport of materials. Their outstanding product features have cemented their essential role across various sectors and industries. Over time, they have evolved and excelled, garnering continuous accolades and admiration from users.
Our company is at the forefront in the specialized production of wing rollers, also identified as retaining rollers or vertical rollers. These pivotal components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and heightened efficiency.
We specialize in the production of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal wear on the belt. These rollers feature superb self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking in harsh conditions. They offer anti-static properties and resilience against combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to withstand repeated shocks and vibrations, these rollers function effortlessly within a temperature range of -40ºC to 90ºC. Their superior mechanical attributes, lightweight design, effortless installation, and maintenance-free operation promise smooth performance and extended service life. Our factory also supplies a comprehensive array of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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