Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously crafted component designed to effortlessly support and guide conveyor belts, ensuring optimal and efficient material transport. Constructed from resilient materials, it is robust and durable, capable of withstanding significant loads and harsh operating environments. Its precision-engineered design significantly reduces friction and wear on the conveyor belt, extending its service life and cutting down on maintenance expenses. The Conveyor Idler is user-friendly, straightforward to install and maintain, making it a perfect choice for industries such as mining, construction, and manufacturing. Elevate the performance of your conveyor system with our trustworthy and enduring Conveyor Idler.
Our cutting-edge polyurethane products feature a remarkable spectrum of properties, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They also offer superb ozone and aging resistance, low temperature resilience, combined with excellent tear and impact resistance. With impressive elasticity and strong vibration absorption, they provide substantial load support capacity. These multi-functional products find extensive applications across diverse industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a superior material independently produced by our factory. This material is exceptional for its wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver unparalleled performance benefits over conventional materials.
Our tapered self-aligning roller is expertly crafted to deliver robust support for conveyor belts and their transported materials, serving as an indispensable component for ensuring the stable operation of conveyor systems. These rollers provide significant value and efficiency during use, playing a crucial role in material transport. Their exceptional characteristics have cemented their vital presence across a wide range of industries. They have consistently evolved and thrived, garnering ongoing praise and admiration from users over time.
Our company is at the forefront of specialized wing rollers production, also known as retaining rollers or vertical rollers. As essential components connected to self-aligning brackets in self-aligning roller systems, these rollers are strategically positioned on both sides of the conveyor belt. Wing rollers are pivotal in preventing belt misalignment, ensuring operational stability and efficiency.
We are experts in producing parallel rollers, noted for their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers feature superior self-lubricating qualities, eliminating the necessity for oil injection and reducing sticking risks under tough conditions. They offer anti-static properties and strong resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the capability to withstand repeated shocks and vibrations, these rollers perform efficiently across a temperature range of -40ºC to 90ºC. Their outstanding mechanical properties, lightweight nature, easy installation, and maintenance-free operation ensure seamless performance and extended service life. Our factory also provides a comprehensive suite of conveyor belt-related products to address all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.