Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler exemplifies excellence, embodying a premium, high-quality solution meticulously engineered to seamlessly support and guide conveyor belts. This ensures smooth, uninterrupted, and efficient material transportation across your operations. Constructed from durable materials, this idler is robustly designed to endure heavy loads and withstand even the most challenging working conditions. Its precision-crafted construction minimizes friction and wear on conveyor belts, significantly prolonging their lifespan while effectively reducing maintenance costs. User-friendly and straightforward to install and maintain, the Conveyor Idler is an ideal choice for various demanding industries, including mining, construction, and manufacturing. Experience enhanced efficiency and reliability in your conveyor system with our dependable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are celebrated for their impressive range of properties, including exceptional wear resistance, oil resistance, and acid and alkali resistance. These products also demonstrate outstanding ozone resistance, aging resistance, and resilience in low temperatures, combined with excellent tear and impact resistance. With high elasticity and powerful vibration absorption, they are ideal for providing substantial load support capacity. These versatile, high-performance products find extensive applications across a myriad of industries, ranging from national defense to mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is engineered from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This advanced material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver remarkable performance advantages over traditional materials, setting new standards in durability and efficiency.
The tapered self-aligning roller is masterfully designed to offer robust support for conveyor belts and the materials they transport, serving as a critical component to ensure the stable operation of conveyor systems. These rollers provide substantial value and efficacy during use, proving to be indispensable in material transportation. Their exemplary product characteristics have secured their essential role across a wide array of fields and industries. Over time, they have continued to evolve and excel, earning sustained praise and admiration from users worldwide for their outstanding performance and reliability.
Our company stands out as a leader in the specialized production of wing rollers, also called retaining rollers or vertical rollers. These vital components are connected to self-aligning brackets and are essential in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability, precision, and efficiency, thereby safeguarding the seamless operation of your conveyor systems.
We excel in the production of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers feature remarkable self-lubricating properties, negating the need for oil injection and minimizing the risk of sticking under harsh conditions. With anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, they are designed to withstand repeated shocks and vibrations. Operating effectively within a temperature range of -40ºC to 90ºC, their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your operational needs, ensuring complete satisfaction and unmatched performance.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.