Product Name: Conveyor Idler
Category: Conveyor Idler
Discover our Conveyor Idler - a top-tier, meticulously crafted component designed to effortlessly support and guide conveyor belts, ensuring seamless and efficient material transport. Built with strength and resilience, this idler conquers heavy loads and demanding environments with ease. Its precision engineering reduces friction and wear on the conveyor belt, significantly boosting its lifespan while slashing maintenance expenses. Easy to install and maintain, this user-friendly solution is perfect for a range of industries, including mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our trustworthy and enduring Conveyor Idler.
Our cutting-edge polyurethane products deliver an impressive suite of features, including outstanding wear and oil resistance, alongside acid and alkali resistance. They excel in ozone, aging, and low-temperature resilience, while offering tear and impact resistance. Their high elasticity and exceptional vibration absorption make them ideal for substantial load support. These versatile wonders find applications across various sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, boasts a high-performance material uniquely manufactured by our factory. Celebrated for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, this material surpasses conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver unparalleled performance advantages over traditional materials.
Our tapered self-aligning roller is masterfully engineered to deliver robust support for conveyor belts and their loads, serving as an essential component that guarantees stable conveyor system operation. These rollers bring immense value and effectiveness during use, playing a pivotal role in material transport. Their exemplary characteristics have cemented their crucial role across various fields and industries. Over time, their evolution has garnered continuous praise and admiration from users.
Our company leads in the specialized manufacture of wing rollers, also known as retaining rollers or vertical rollers. These vital components, connected to self-aligning brackets, are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are instrumental in preventing belt misalignment, ensuring steady and efficient operations.
We specialize in the production of parallel rollers, showcasing exceptional wear resistance and an ultra-low friction coefficient to minimize belt wear. With outstanding self-lubricating properties, these rollers eliminate the need for oil injection and reduce sticking risks in harsh conditions. They offer anti-static capabilities and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to cater to your every need.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.