Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our exceptional Conveyor Idler, a top-tier, high-performance component designed with precision to perfectly support and guide conveyor belts with the utmost efficiency, guaranteeing smooth and reliable material transport. Constructed from robust and durable materials, this idler is built to withstand heavy-duty loads and the most demanding work environments. Its expertly engineered design minimizes friction and wear on the conveyor belt, dramatically prolonging belt longevity and substantially cutting down maintenance costs. The user-friendly Conveyor Idler offers easy installation and maintenance, making it the ideal choice for a wide range of industries, including mining, construction, and manufacturing. Experience unparalleled efficiency in your conveyor operations with our steadfast and enduring Conveyor Idler.
Discover our groundbreaking polyurethane products, celebrated for their remarkable properties such as outstanding wear and oil resistance, alongside superior acid and alkali resistance. These products also deliver exceptional ozone resistance, delay aging, and maintain resilience at low temperatures, all while offering great tear and impact resistance. Their impressive elasticity and potent vibration absorption capabilities allow them to handle large load support with ease. These versatile solutions are extensively applied across a myriad of industries, spanning national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is ingeniously crafted from ultra-high molecular weight polyethylene pipe, an extraordinary material innovatively produced in-house. It excels in wear and corrosion resistance, non-adhesion, and self-lubrication, setting itself apart from conventional metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE) renowned for its outstanding mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver unmatched performance benefits compared to traditional materials.
Our meticulously engineered tapered self-aligning roller is designed to provide formidable support for conveyor belts and their materials, serving as a crucial element to ensure the steady operation of conveyor systems. These rollers demonstrate significant value and efficacy in use, playing an indispensable role in material transport. Their exemplary features have secured their vital role across a spectrum of fields and industries. Over time, these rollers have continually evolved and excelled, consistently receiving commendation and admiration from users.
As a pioneer in the specialized manufacturing of wing rollers, also known as retaining or vertical rollers, our company excels. These vital components are intricately connected to self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are essential in preventing belt misalignment, ensuring operational stability and maximizing efficiency.
We specialize in the manufacturing of superior parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. Featuring remarkable self-lubricating properties, these rollers eliminate the need for oil injection, mitigating sticking risks under harsh conditions. They provide anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand repeated shocks and vibrations, these rollers function effectively within temperatures ranging from -40ºC to 90ºC. Boasting superior mechanical properties, a lightweight design, easy installation, and maintenance-free operation, they deliver smooth performance and a prolonged service lifespan. Our factory also offers a full spectrum of conveyor belt-related products to cater to all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.