Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is crafted with precision and excellence. It serves as an indispensable, high-caliber component meticulously designed to seamlessly support and guide conveyor belts, fostering smooth and efficient material transport. Constructed from durable materials, this idler is engineered to withstand heavy loads and challenging environments. Its advanced design minimizes friction and wear on conveyor belts, thereby significantly prolonging their lifespan while reducing maintenance costs. With user-friendly installation and upkeep, the Conveyor Idler emerges as an ideal solution for diverse industries such as mining, construction, and manufacturing. Enhance your conveyor system's efficiency with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of attributes, including superior wear resistance, oil and acid-alkali resistance, as well as ozone resistance. They exhibit remarkable resilience against aging and demonstrate tenacity in low temperatures, alongside robust tear and impact resistance. Their high elasticity and excellent vibration absorption make them perfect for supporting significant loads. These versatile products are extensively utilized across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material produced exclusively by our factory. This material is distinguished by its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication properties, setting it apart from traditional metal rollers. The utilization of ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover deliver extraordinary performance advantages over conventional materials.
The expertly engineered tapered self-aligning roller offers formidable support for conveyor belts and their loads, serving as a vital component to ensure the stable operation of conveyor systems. These rollers deliver substantial value and effectiveness, playing a crucial role in material conveyance. Their outstanding product features have solidified their essential presence across an extensive spectrum of fields and industries. Over the years, they have continued to evolve and excel, receiving ongoing acclaim and recognition from users.
Our company proudly leads in the specialized manufacture of wing rollers, also known as retaining rollers or vertical rollers. These vital components are seamlessly integrated into self-aligning brackets and play an essential role in self-aligning roller systems. Skillfully installed on both sides of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, ensuring operational stability and efficiency.
We expertly manufacture parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers excel with superb self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking even under harsh conditions. They provide anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee seamless performance and extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.