Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, high-caliber component meticulously crafted to flawlessly support and guide conveyor belts, guaranteeing smooth and efficient material transport. Constructed with robust and enduring materials, this idler is built to withstand the rigors of heavy loads and demanding environments. Its precision-engineered design significantly reduces friction and wear on the conveyor belt, thereby dramatically extending its lifespan while substantially lowering maintenance expenses. The Conveyor Idler is remarkably user-friendly, simple to install and maintain, making it a perfect choice for a variety of industries, including mining, construction, and manufacturing. Enhance the efficiency and reliability of your conveyor system with our steadfast and durable Conveyor Idler, crafted to meet the highest standards of performance.
Our cutting-edge polyurethane products showcase an extraordinary range of superior properties, including outstanding wear resistance, oil resistance, and resistance to harsh acids and alkalis. These products also provide exceptional resistance to ozone, aging, and low temperatures, and boast remarkable tear and impact resistance. With their high elasticity and excellent vibration absorption, they are perfectly suited for supporting large loads. These versatile products find widespread use across numerous industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, demonstrating their adaptability and utility in diverse applications.
The roller surface is painstakingly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This unique material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from ordinary metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), recognized for its unparalleled mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver exceptional performance advantages over conventional materials, making it an ideal choice for advanced applications.
The tapered self-aligning roller is meticulously engineered to offer unwavering support for conveyor belts and the materials they transport. Serving as a pivotal component to ensure the stable operation of conveyor systems, these rollers showcase immense value and effectiveness during use, affirming their critical role in seamless material transportation. Their exemplary product characteristics have established their indispensable role across diverse fields and industries. Through relentless innovation and development, they have continuously garnered praise and admiration from users, solidifying their reputation as a trusted and efficient solution.
Our company is a trailblazer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components are intricately linked to self-aligning brackets and play a crucial role in self-aligning roller systems. Strategically installed on either side of the conveyor belt, wing rollers are instrumental in preventing belt misalignment, thereby ensuring operational stability and efficiency. With a commitment to precision and reliability, our wing rollers are essential components for optimizing conveyor system performance.
We are leaders in the production of parallel rollers, distinguished by their exceptional wear resistance and an extremely low friction coefficient, ensuring minimal belt wear. These rollers possess outstanding self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking in challenging conditions. They offer excellent anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a broad temperature range of -40ºC to 90ºC. With their superior mechanical features, lightweight design, easy installation, and maintenance-free operation, they ensure smooth performance and an extended service life. Our factory also supplies an extensive range of conveyor belt-related products to fulfill all your operational requirements and aspirations.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.