Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of engineering excellence, offering a superior, high-grade solution meticulously designed to support and guide conveyor belts with unmatched efficiency. Built using robust materials, this idler withstands the rigors of heavy loads and demanding environments. Its precision craftsmanship reduces friction and wear, significantly extending the lifespan of conveyor belts and slashing maintenance costs. User-friendly and easy to install, it caters to diverse industries, from mining to manufacturing, ensuring your conveyor system operates seamlessly and reliably.
Explore the remarkable capabilities of our cutting-edge polyurethane products, renowned for their extraordinary wear resistance, oil and chemical resilience, and protective qualities against ozone and aging. Their robust tear and impact resistance, coupled with high elasticity and excellent vibration absorption, make them ideal for supporting large loads. These versatile innovations find widespread application across sectors such as national defense, mining, construction, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment, enhancing performance and durability.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, represents a breakthrough in high-performance materials, expertly produced by our factory. This outstanding material excels in wear and corrosion resistance, with non-stick and self-lubricating features that surpass traditional metal rollers. Utilizing UHMW-PE, acclaimed for its superior mechanical properties among engineering plastics, ensures our roller surfaces and seat covers deliver unmatched performance, redefining the standard for conveyor components.
Our expertly engineered tapered self-aligning roller guarantees steadfast support for conveyor belts and their loads, playing a vital role in ensuring stable conveyor operations. These rollers deliver significant value and effectiveness, proving their indispensable nature across various industries. With a history of evolving excellence, they have consistently earned acclaim and trust, becoming a cornerstone in material transportation solutions.
As pioneers in wing roller production, our company leads in crafting these essential components, also known as retaining or vertical rollers. Crucial for self-aligning roller systems, wing rollers are strategically positioned on both sides of conveyor belts to prevent misalignment, thus ensuring smooth and efficient operations.
Our expertise shines in the production of parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, which minimize belt wear. With self-lubricating properties, these rollers eliminate the need for oil, reducing sticking risks in harsh conditions. They offer anti-static, combustion-resistant, and anti-aging features, withstanding corrosion from acids, alkalis, and solvents. Designed for resilience against shocks and vibrations, they function effectively from -40ºC to 90ºC. Lightweight, easily installed, and maintenance-free, they ensure seamless operation and extended service life, complemented by our comprehensive range of conveyor belt products.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.