Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, exquisitely crafted component designed to effortlessly support and guide conveyor belts, optimizing material transportation for peak performance. Constructed with robust materials, this idler tackles heavy loads and harsh environments with ease. Its high-precision design reduces friction and wear on the conveyor belt, remarkably extending its longevity while slashing maintenance expenses. User-friendly and easy to install, the Conveyor Idler is perfect for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and durable Conveyor Idler.
Our cutting-edge polyurethane products offer a remarkable spectrum of properties, including outstanding wear, oil, and acid/alkali resistance. They also provide ozone resistance, age resistance, and resilience in low temperatures, along with excellent tear and impact resistance. With high elasticity and superior vibration absorption, they are ideal for supporting substantial loads. These adaptable products find wide applications across industries like national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted using ultra-high molecular weight polyethylene pipe, a superior material produced in-house. This material stands out for its wear resistance, corrosion resistance, non-adhesion, and self-lubricating qualities, setting a new benchmark over traditional metal rollers. Using ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical properties, ensures the roller surface and seat cover deliver performance that surpasses conventional materials.
The tapered self-aligning roller is meticulously engineered to provide steadfast support for conveyor belts and their loads, acting as a pivotal component for stable conveyor system operation. Exhibiting exceptional value and efficiency, these rollers are crucial in material transportation, securing their role across various fields and industries. Through continuous evolution and enhancement, they have garnered ongoing acclaim and appreciation from users.
Our company leads the way in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These critical components, linked to self-aligning brackets, are indispensable in self-aligning roller systems. Strategically placed on either side of the conveyor belt, wing rollers play a vital role in preventing belt misalignment and maintaining operational stability and efficiency.
We specialize in producing parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, negating the need for oil and reducing sticking risks under harsh conditions. With anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, they withstand repeated shocks and vibrations within -40ºC-90ºC. Their superior mechanical attributes, lightweight build, easy installation, and maintenance-free operation ensure seamless performance and extended service life. Our factory also offers a full spectrum of conveyor belt-related products to fulfill your every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.