Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously engineered component designed to provide exceptional support and guidance to conveyor belts, ensuring their smooth and efficient operation in transporting materials. Constructed from highly durable materials, this idler is robust enough to withstand heavy loads and challenging environmental conditions. Its precision-crafted design minimizes friction and wear on the conveyor belt, significantly extending its life while reducing maintenance requirements. User-friendly and easy to install, this Conveyor Idler is ideal for various industries, including mining, construction, and manufacturing, offering a reliable and long-lasting solution to enhance your conveyor system's efficiency.
Our cutting-edge polyurethane products are renowned for their remarkable properties such as exceptional wear resistance, outstanding oil and acid resistance, and impressive resistance to ozone and aging. These products also offer resilience in low temperatures, combined with excellent tear and impact resistance. With high elasticity and robust vibration absorption capabilities, they are perfectly suited for supporting large loads. These versatile products are widely used across a multitude of industries, including national defense, mining machinery, construction equipment, chemical processes, textile machinery, wood processing, printing technology, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently developed by our factory. This material boasts superior wear resistance, unparalleled corrosion resistance, non-adhesion, and self-lubricating properties, making it a standout choice compared to conventional metal rollers. Harnessing the capabilities of ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver exceptional performance advantages over traditional materials.
The tapered self-aligning roller is masterfully engineered to deliver robust support for conveyor belts and the materials they transport, playing a vital role in ensuring the stable operation of conveyor systems. These rollers provide immense value and efficacy in use, establishing themselves as pivotal components in material transportation. Their outstanding product characteristics have solidified their essential status across various fields and industries, continually evolving and thriving while earning consistent acclaim and admiration from users.
Our company is at the forefront in manufacturing specialized wing rollers, also known as retaining rollers or vertical rollers. These vital components connect seamlessly to self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are essential in preventing belt misalignment, ensuring operational stability and efficiency.
We specialize in producing parallel rollers distinguished by their exceptional wear resistance and ultra-low friction coefficient, resulting in minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They provide anti-static capabilities and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight construction, easy installation, and maintenance-free operation ensure smooth performance and an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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