Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands out as a top-tier, high-quality solution, masterfully engineered to deliver unparalleled support and guidance for conveyor belts. This exceptional component guarantees smooth and efficient material handling, even under the most demanding circumstances. Constructed from durable materials, our idler withstands heavy loads and extreme working conditions with ease. Its precision-crafted design reduces friction and wear on the conveyor belt, significantly enhancing its longevity and minimizing maintenance expenses. The user-friendly Conveyor Idler is designed for easy installation and upkeep, making it the go-to choice for sectors such as mining, construction, and manufacturing. Elevate your conveyor operations with the dependable and durable performance of our Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their impressive suite of features, including outstanding wear resistance, oil resistance, and resilience against acids and alkalis. They excel in ozone resistance, aging resistance, and low temperature resilience, while also boasting tear and impact resistance. These high-performance products offer superior elasticity and robust vibration absorption, making them ideal for supporting substantial loads. Their versatility is proven by their widespread application across industries like national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is fashioned from ultra-high molecular weight polyethylene pipe, a high-caliber material manufactured exclusively in our facility. This advanced material provides exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinctly outperforming traditional metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical attributes among engineering plastics, both the roller surface and seat cover deliver remarkable performance benefits over standard materials.
The tapered self-aligning roller is meticulously crafted to offer steadfast support for conveyor belts and their loads, serving as a key element in maintaining conveyor system stability. These rollers provide immense value and efficiency, playing a vital role in material transit. Their outstanding characteristics have cemented their indispensable status across varied industries. Over time, they have evolved and prospered, consistently receiving commendations and accolades from users.
Our company leads the way in the specialized manufacture of wing rollers, alternatively known as retaining rollers or vertical rollers. These critical components are linked to self-aligning brackets, essential to self-aligning roller systems. Strategically installed on either side of the conveyor belt, wing rollers play a fundamental role in preventing belt misalignment, ensuring stability and operational efficiency.
We specialize in creating parallel rollers known for their exceptional wear resistance and extremely low friction coefficient, which ensures minimal belt wear. Featuring superb self-lubricating properties, these rollers negate the need for oil injection and reduce the likelihood of sticking in challenging environments. Their anti-static nature and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents set them apart. Capable of enduring repeated shocks and vibrations, these rollers perform effectively over a temperature range of -40ºC to 90ºC. With superior mechanical properties, lightweight design, and maintenance-free operation, they guarantee smooth performance and extended service life. Our factory offers an extensive array of conveyor belt-related products to fulfill all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.