Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a distinguished, top-tier component precisely engineered to flawlessly support and guide conveyor belts, ensuring smooth and efficient material conveyance. Constructed from robust materials, this idler is resilient enough to withstand heavy loads and demanding work environments. Its precision-engineered design significantly reduces friction and wear on the conveyor belt, thereby dramatically extending its lifespan and diminishing maintenance expenses. The Conveyor Idler is user-friendly, with straightforward installation and upkeep, making it an optimal choice for a range of industries including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and enduring Conveyor Idler.
Our groundbreaking polyurethane products feature an exceptional range of properties, including superior wear, oil, and acid and alkali resistance. They also provide ozone resistance, aging resistance, and resilience in low temperatures, combined with tear and impact resistance. Their high elasticity and strong vibration absorption capability make them ideal for supporting large loads. These versatile products are widely employed across numerous sectors, spanning national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely manufactured by our factory. This exceptional material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. Using ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver unparalleled performance advantages over conventional materials.
The tapered self-aligning roller is meticulously designed to provide solid support for conveyor belts and the materials they transport, serving as a critical component to ensure the stable operation of conveyor systems. These rollers deliver substantial value and effectiveness during use, ensuring they fulfill a vital role in material transportation. Their outstanding product attributes have solidified their indispensable role across various fields and industries. Over time, they have evolved and thrived, earning ongoing praise and admiration from users.
Our company stands at the forefront in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components are linked to self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play an essential role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are distinguished in the production of parallel rollers, characterized by their remarkable wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast superb self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the capacity to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and an extended service life. Our factory also supplies a comprehensive array of conveyor belt-related products to meet all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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