Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, top-tier component masterfully engineered to support and guide conveyor belts with unparalleled efficiency, ensuring seamless and effective material transport. Constructed with resilient, long-lasting materials, this idler is designed to withstand heavy-duty loads and tough operational environments. The precision-engineered design reduces friction and wear on the conveyor belt, substantially prolonging its lifespan while minimizing maintenance expenses. The Conveyor Idler is user-centric, offering straightforward installation and maintenance, making it an optimal choice for a range of industries, including mining, construction, and manufacturing. Boost your conveyor system's performance with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products are recognized for their outstanding attributes, such as superior wear resistance, oil resilience, and resistance to acids and alkalis. They also provide formidable ozone resistance, aging resistance, and resilience to low temperatures, alongside tear and impact resistance. Their remarkable elasticity and robust vibration absorption capabilities make them ideal for supporting substantial loads. These adaptable products are widely applied across multiple sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly manufactured using ultra-high molecular weight polyethylene pipe, a high-caliber material exclusively produced by our facility. This material stands out for its outstanding wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from standard metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical attributes among engineering plastics, ensures that both the roller surface and seat cover deliver remarkable performance advantages over traditional materials.
The tapered self-aligning roller is meticulously engineered to offer robust support to conveyor belts and their loads, serving as a vital component for maintaining the smooth operation of conveyor systems. These rollers provide significant value and effectiveness in use, ensuring they are integral to material transport. Their exceptional product features have cemented their critical role across various sectors and industries. Over time, they have evolved and flourished, consistently receiving accolades and appreciation from users.
Our company stands at the forefront of specialized manufacturing in wing rollers, alternatively known as retaining rollers or vertical rollers. These vital components are integral to self-aligning roller systems, connected to self-aligning brackets. Strategically installed on both sides of the conveyor belt, wing rollers are crucial for preventing belt misalignment, thereby ensuring operational stability and efficiency.
We specialize in the production of parallel rollers, which are distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast remarkable self-lubricating properties, eliminating the need for oil injection and reducing the likelihood of sticking in harsh conditions. They possess anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Able to withstand repeated shocks and vibrations, these rollers perform efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure consistent performance and extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to fulfill all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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