Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our elite Conveyor Idler, a premium and high-caliber component that has been meticulously crafted to seamlessly support and expertly guide your conveyor belts. This superb idler ensures smooth and efficient material transportation, making it an essential asset for your conveyors. Constructed with robust, durable materials, it is designed to withstand heavy loads and challenging working conditions, promising longevity and reliability. Its precision-engineered design minimizes friction and wear on the conveyor belt, dramatically extending its lifespan and reducing maintenance expenses. User-friendly and easy to install, this idler is perfect for a diverse range of industries such as mining, construction, and manufacturing. Elevate your conveyor system’s performance with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products are celebrated for their remarkable array of properties, including exceptional wear resistance, oil resistance, and acid and alkali resistance. Enhanced by ozone resistance, aging resistance, and low-temperature resilience, these products excel with tear and impact resistance. Their high elasticity and superior vibration absorption make them ideal for providing substantial load support capacity. These versatile innovations find extensive application across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material proudly produced by our factory. This extraordinary material is unparalleled in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing itself from traditional metal rollers. By using ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its top-tier mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover deliver exceptional performance advantages over conventional materials.
The tapered self-aligning roller is expertly crafted to provide robust and reliable support for conveyor belts and the materials they transport, serving as an indispensable component to guarantee the stable operation of conveyor systems. These rollers demonstrate immense value and effectiveness in use, securing their pivotal role in material transportation. Their outstanding product features have cemented their essential status across a broad spectrum of fields and industries. Over time, they have continued to evolve and flourish, earning ongoing praise and admiration from users worldwide.
Our company stands at the forefront in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components are integral to self-aligning roller systems and are connected to self-aligning brackets. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, thereby ensuring operational stability and efficiency. Their pivotal function underscores their indispensability in maintaining effective conveyor operations.
We proudly excel in the production of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking even under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet all your operational needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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