Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously crafted component designed to provide seamless support and guidance for conveyor belts, ensuring the flawless and efficient movement of materials. Built from durable materials, this idler is exceptionally resilient, capable of withstanding heavy loads and harsh working environments. Its precision-engineered design reduces friction and wear on conveyor belts, dramatically extending their lifespan and cutting down maintenance costs. User-friendly and easy to install, the Conveyor Idler is an unparalleled choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products feature an exceptional combination of properties, including remarkable wear resistance, oil resistance, and resistance to acids and bases. They also provide ozone resistance, aging resistance, and resilience at low temperatures, along with tear resistance and impact resistance. Their superior elasticity and powerful vibration absorption allow for significant load support capacity. These versatile products are widely used across numerous industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. This material is distinguished by its outstanding wear resistance, corrosion resistance, non-adhesion, and self-lubrication, offering superior advantages over standard metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), famed for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver remarkable performance enhancements over conventional materials.
The tapered self-aligning roller is masterfully designed to deliver robust support to conveyor belts and their transported materials, serving as a pivotal component in ensuring the steady and smooth operation of conveyor systems. These rollers demonstrate immense value and effectiveness in usage, cementing their crucial role in material transport. Their outstanding product characteristics have solidified their indispensable status across various fields and industries. Over time, they have shown remarkable evolution and prosperity, continuously receiving acclaim and admiration from users.
Our company stands out in the specialized production of wing rollers, often referred to as retaining rollers or vertical rollers. These vital components are connected to self-aligning brackets and are an irreplaceable part of self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are essential in preventing belt misalignment, thus ensuring stable and efficient operations.
We excel in crafting parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers boast excellent self-lubricating properties, negating the need for oil injection and minimizing the risk of sticking under challenging conditions. They feature anti-static capabilities and resistance to combustion, aging, and corrosion caused by acids, alkalis, and organic solvents. With the ability to withstand repeated shocks and vibrations, these rollers operate flawlessly within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight construction, and maintenance-free operation guarantee seamless performance and extended service life. Our factory further offers a comprehensive selection of conveyor belt-related products to fulfill all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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