Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an elite-grade, top-tier component, meticulously designed to flawlessly support and guide conveyor belts. This ensures seamless and efficient material transportation across diverse operational landscapes. Engineered with premium, durable materials, our idler is built to withstand heavy-duty loads and the most challenging working conditions. Its precision-engineered design significantly reduces friction and minimizes wear on the conveyor belt, culminating in an extended lifespan and reduced maintenance costs. The user-friendly Conveyor Idler is effortlessly easy to install and maintain, rendering it a perfect solution for industries such as mining, construction, and manufacturing. Elevate the efficiency and reliability of your conveyor system with our dependable and long-lasting Conveyor Idler.
Our groundbreaking polyurethane products are a testament to superior engineering, offering an impressive suite of properties. These include outstanding wear resistance, formidable oil and acid-alkali resistance, and resilience to ozone and aging. With exceptional low-temperature resilience, tear resistance, and impact resistance, these products are further enhanced by high elasticity and strong vibration absorption, providing unparalleled load support capacity. Their versatility makes them indispensable across a wide spectrum of industries, from national defense and mining machinery to construction, chemical, textile, wood processing, printing, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a material that epitomizes high performance and is independently produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing itself from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its unparalleled mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover provide performance advantages that far exceed those of traditional materials.
The tapered self-aligning roller is a masterpiece of design, providing robust and reliable support for conveyor belts and the materials they transport. As a vital component, it guarantees stable operation across conveyor systems. These rollers embody substantial value and efficacy, playing an indispensable role in material transportation. Their outstanding product features ensure their crucial role in diverse fields and industries, earning them enduring praise and admiration from users over time as they consistently evolve and thrive.
Our company stands at the forefront of specialized production in wing rollers, also known as retaining rollers or vertical rollers. These essential components, linked to self-aligning brackets, are indispensable for self-aligning roller systems. When strategically installed on both sides of a conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, thereby ensuring unparalleled operational stability and efficiency.
We excel in producing parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, which guarantee minimal belt wear. These rollers boast superb self-lubricating properties, eliminating the need for oil injection and minimizing sticking risks in challenging conditions. They offer anti-static capabilities and resistance against combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the prowess to endure repeated shocks and vibrations, they perform effectively within a temperature range of -40ºC-90ºC. Thanks to their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation, these rollers ensure smooth performance and an extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to fully cater to all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.