Product Name: Conveyor Idler
Category: Conveyor Idler
Unleash the power of cutting-edge engineering with our Conveyor Idler, a true epitome of outstanding craftsmanship. This impeccably designed component not only elevates but also guides conveyor belts with unmatched precision and grace, ensuring a seamless and unbroken flow of materials. It significantly enhances operational efficiency and is constructed from the highest-grade, most durable materials, enabling it to bear heavy-duty loads and effortlessly withstand the most demanding conditions. Its meticulously engineered framework greatly minimizes friction and wear, prolonging your conveyor belt's lifespan and substantially reducing maintenance expenses. Designed for ease, the Conveyor Idler boasts straightforward installation and upkeep, making it an essential component for industries including mining, construction, and manufacturing. Enhance your conveyor system's performance with our reliable, sturdy, and long-lasting Conveyor Idler, and experience a dramatic improvement in productivity.
Our cutting-edge polyurethane products embody the pinnacle of contemporary engineering prowess, featuring a remarkable spectrum of exceptional characteristics. These products stand out with their excellent wear and oil resistance, coupled with robust resilience to acids and alkalis. Moreover, they excel in ozone resistance, age resistance, and exhibit extraordinary durability even in low-temperature environments. With superior tear resistance and outstanding impact absorption, their exceptional elasticity and vibration damping capabilities make them perfect for high-load applications. These versatile wonders find extensive use in a wide range of industries, including national defense, mining machinery, construction, chemical processing, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the roller surface made from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This trailblazing material surpasses traditional metal rollers with its exceptional wear resistance, corrosion prevention, non-stick qualities, and self-lubricating features. By exploiting the extraordinary mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the best among engineering plastics, both the roller surface and seat cover offer unparalleled performance, setting a new standard compared to conventional materials.
Explore the engineering excellence of the tapered self-aligning roller, meticulously crafted to provide steadfast support for conveyor belts and their material loads. This crucial component ensures the stable and efficient operation of conveyor systems. By delivering outstanding value and performance, these rollers become indispensable in material transportation, earning recognition across a diverse range of sectors and industries. As they continue to advance, they earn widespread acclaim and admiration from users, cementing their reputation as essential components in modern industrial applications.
Our company is a pioneer in the specialized production of wing rollers, also referred to as retaining or vertical rollers. Essential for the stability of self-aligning roller systems, these components are expertly linked to self-aligning brackets and strategically placed on both sides of conveyor belts. Wing rollers play an instrumental role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.
We excel in the creation of parallel rollers, highly renowned for their outstanding wear resistance and significantly low friction coefficient, which considerably reduces belt wear. These rollers boast excellent self-lubricating properties, eliminating the necessity for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to endure constant shocks and vibrations, these rollers perform perfectly in temperatures ranging from -40ºC to 90ºC. Their remarkable mechanical properties, lightweight design, and easy installation and maintenance ensure smooth, maintenance-free operation with a prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.