Product Name: Conveyor Idler
Category: Conveyor Idler
Embrace a new era of operational perfection with our innovative Conveyor Idler, a masterpiece of engineering excellence and a reflection of our unwavering commitment to delivering the highest quality. This exemplary component is crafted with precision to seamlessly elevate and guide your conveyor belts, ensuring flawless and uninterrupted material transport. Constructed from premium, highly durable materials, it is designed to handle the most demanding loads and thrive in the harshest environments. Its meticulous design minimizes friction and wear, significantly extending the lifespan of your conveyor belts and dramatically reducing maintenance costs. With user-friendly installation and operation, the Conveyor Idler is an indispensable asset for industries such as mining, construction, and manufacturing. Transform your conveyor system into a powerhouse of efficiency with our reliable, robust, and enduring Conveyor Idler, and watch your productivity reach new heights.
Our state-of-the-art polyurethane products represent the pinnacle of modern engineering mastery, showcasing a remarkable array of outstanding features. These products are distinguished by their superior wear and oil resistance, coupled with extraordinary resilience to acids and alkalis. They also exhibit exceptional ozone and age resistance, maintaining exemplary durability even in lower temperature environments. With superb tear resistance and impact absorption, these products excel in high-load applications, boasting excellent elasticity and vibration damping. These versatile innovations cater to a diverse range of industries including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing our groundbreaking roller surface, meticulously crafted from ultra-high molecular weight polyethylene pipe—an exclusive innovation from our factory. This revolutionary material surpasses traditional metal rollers by offering superior wear resistance, enhanced corrosion prevention, non-stick attributes, and self-lubricating properties. By leveraging the outstanding mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), which ranks among the finest in engineering plastics, the roller surface and seat cover deliver unmatched performance, setting a new benchmark compared to conventional materials.
Discover the engineering marvel of our tapered self-aligning roller, ingeniously crafted to provide steadfast support for conveyor belts and their material loads. This essential component ensures consistent and efficient operation of conveyor systems, offering remarkable value and performance. Recognized as indispensable in material transportation, these rollers receive accolades from a broad spectrum of fields and industries. As they continue to advance, they garner widespread acclaim, solidifying their role as vital components in contemporary industrial applications.
Our company leads the industry in specialized wing roller production, also known as retaining or vertical rollers. These critical components are essential for the stability of self-aligning roller systems, expertly integrated with self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and optimizing efficiency within the conveyor system.
We are pioneers in manufacturing parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, which significantly reduces belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil applications and preventing sticking, even in the most challenging conditions. They are anti-static, combustion-resistant, and resilient against aging and corrosion from acids, alkalis, and organic solvents. Engineered to withstand constant shocks and vibrations, these rollers deliver impeccable performance in temperatures ranging from -40ºC to 90ºC. With superior mechanical properties, a lightweight design, and effortless installation and maintenance, they ensure seamless, maintenance-free operation with an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet every conceivable requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.