Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the ultimate in engineering sophistication with our Conveyor Idler, a masterpiece exemplifying unparalleled craftsmanship. This meticulously engineered component ensures the precise elevation and seamless guidance of conveyor belts, facilitating a smooth, uninterrupted material flow. Crafted from the most resilient materials, this high-performance idler effortlessly handles substantial payloads, even in the most challenging environments. Its precision-engineered design minimizes friction and wear, significantly extending your conveyor belt's lifespan while reducing maintenance costs. With its user-centric design, the Conveyor Idler is straightforward to install and maintain, proving invaluable across industries such as mining, construction, and manufacturing. Equip your conveyor system with this robust, long-lasting Conveyor Idler and witness a remarkable boost in productivity and efficiency.
Our advanced polyurethane products epitomize modern engineering breakthroughs, featuring unmatched wear and oil resistance alongside remarkable resilience to acids and alkalis. They excel in ozone resistance and age resistance, maintaining exceptional durability even in low temperatures. With superior tear resistance and exceptional impact absorption, coupled with excellent elasticity and vibration damping, these products are ideal for high-load applications. Their versatility spans a multitude of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, making them indispensable across various sectors.
Introducing our roller surface crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation from our factory. This cutting-edge material vastly outperforms traditional metal rollers with its superior wear resistance, anti-corrosion, non-stick features, and self-lubricating properties. Exploiting the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), celebrated as the pinnacle of engineering plastics, both the roller surface and seat cover deliver unmatched performance and longevity. This innovative design sets new performance standards, elevating industrial rollers to unprecedented levels.
Discover the engineering marvel of the tapered self-aligning roller, meticulously engineered to provide steadfast support for conveyor belts and material loads. This essential component guarantees stable, efficient conveyor system operation, offering unparalleled value and performance. These indispensable rollers are critical to material transport, acclaimed across numerous fields and industries. As they advance, they garner extensive praise and recognition from users, affirming their status as essential components in modern industrial applications, ensuring extraordinary performance and reliability.
Our company is a leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components stabilize self-aligning roller systems, expertly connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system. With innovative design and superior engineering, they are crafted to enhance productivity and reliability, becoming essential in optimizing conveyor operations.
We are at the forefront of manufacturing parallel rollers, celebrated for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers feature excellent self-lubrication, eliminating the need for oil application and preventing sticking even in harsh conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to endure constant shocks and vibrations, these rollers perform flawlessly within temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and simple installation and maintenance ensure smooth, maintenance-free operation with a prolonged service life. Our factory also supplies a comprehensive range of conveyor belt-related products to cater to every need, boosting operational efficiency and longevity.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.