Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, superior-quality component expertly engineered to provide seamless support and precise guidance for conveyor belts, ensuring the smooth and efficient transport of materials. Crafted from robust materials, this idler is designed to endure heavy loads and challenging conditions. Its precision-engineered architecture minimizes friction and reduces wear on the conveyor belt, significantly extending the belt's lifespan while cutting down maintenance costs. The Conveyor Idler is easy to install and maintain, making it an ideal selection for industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our innovative polyurethane products boast an impressive array of properties, such as exceptional wear, oil, and acid and alkali resistance. They also offer resistance to ozone, aging, and low temperatures, along with tear and impact resistance. Their high elasticity and superb vibration absorption make them perfect for supporting hefty loads. These versatile products find applications in numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely manufactured by our facility. This material excels in wear, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, both the roller surface and seat cover offer remarkable performance benefits over traditional materials.
The tapered self-aligning roller is meticulously designed to provide robust support for conveyor belts and the materials they transport, serving as an indispensable component for the stable operation of conveyor systems. These rollers showcase immense value and effectiveness, confirming their crucial role in material transportation. Their exemplary product attributes have secured their essential status across various fields and industries. Through ongoing innovation and advancement, they have consistently received acclaim and admiration from users.
Our company is a pioneer in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and play a crucial role in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are vital in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are leaders in the production of parallel rollers, which are distinguished by their exceptional wear resistance and extremely low friction coefficient, ensuring minimal belt wear. These rollers boast remarkable self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in challenging conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical features, lightweight design, straightforward installation, and maintenance-free operation guarantee smooth performance and an extended service life. Our factory also delivers a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.