Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our Conveyor Idler, a top-tier, precision-engineered component designed to flawlessly support and guide conveyor belts, guaranteeing smooth and efficient material handling. Constructed with robust materials, this idler withstands heavy-duty loads and harsh environments. Its expertly designed architecture reduces friction and belt wear, significantly prolonging belt longevity and lowering upkeep costs. User-friendly and simple to install and maintain, the Conveyor Idler perfectly suits sectors such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable, durable Conveyor Idler.
Our advanced polyurethane products are renowned for their extraordinary attributes, including remarkable wear, oil, acid, and alkali resistance. They also provide ozone resistance, aging resistance, and resilience at low temperatures, along with tear and impact resistance. Their high elasticity and superior vibration absorption offer outstanding support for heavy loads. These versatile products are extensively utilized across industries including national defense, mining, construction, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a premium material exclusively manufactured by our factory. This material is superior in wear resistance, corrosion resistance, non-adhesiveness, and self-lubrication, distinguishing it from standard metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover excel beyond traditional materials.
The tapered self-aligning roller is meticulously designed to offer exceptional support for conveyor belts and the materials they transport, acting as a vital component in ensuring the stable functioning of conveyor systems. These rollers provide immense value and efficiency during operation, securing their indispensable role across various fields and industries. Over time, they have continuously evolved and impressed, earning consistent acclaim and endorsement from users.
Our company is at the forefront of manufacturing wing rollers, also known as retaining rollers or vertical rollers. These crucial components are integral to self-aligning roller systems and are strategically placed on either side of the conveyor belt to prevent misalignment, ensuring operational stability and efficiency.
We specialize in creating parallel rollers, which exhibit exceptional wear resistance and an ultra-low friction coefficient, minimizing belt wear. With outstanding self-lubricating capabilities, these rollers eliminate the necessity for oiling and significantly reduce the risk of sticking under severe conditions. They provide anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers operate efficiently within a wide temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight construction, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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