Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-performance component expertly engineered to provide flawless support and guidance for conveyor belts, ensuring seamless and effective material transport. Crafted with robust materials, this idler is designed to endure heavy loads and challenging conditions. Its precision-engineered construction minimizes friction and wear on the conveyor belt, substantially extending its service life while significantly cutting down maintenance costs. The Conveyor Idler is user-friendly, easy to install and maintain, making it an ideal choice for various industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products boast an incredible array of properties, including exceptional wear resistance, oil resistance, and resistance to acids and alkalis. They also offer protection against ozone, aging, and low temperatures, along with tear and impact resistance. Their remarkable elasticity and excellent vibration absorption make them perfect for supporting large loads. These versatile products are extensively used across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from typical metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver exceptional performance advantages over conventional materials.
The tapered self-aligning roller is meticulously engineered to provide robust support for conveyor belts and the materials they transport, serving as a crucial component to ensure the stable operation of conveyor systems. These rollers demonstrate immense value and efficiency during use, affirming their essential role in material transportation. Their exemplary product characteristics have established their vital role across diverse fields and industries. Through ongoing innovation and development, they have garnered continuous praise and admiration from users.
Our company is a pioneer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and play a critical role in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are leaders in the production of parallel rollers, noted for their outstanding wear resistance and extremely low friction coefficient, ensuring minimal belt wear. These rollers possess remarkable self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in challenging conditions. They provide anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical features, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to satisfy all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.