Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution designed to meet the diverse and demanding needs of modern material handling systems.
Exceptional Durability
Crafted from top-tier materials, our conveyor idler boasts exceptional resistance to wear, corrosion, and impact. This engineering marvel is built to handle heavy loads and continuous usage, promising an extended lifespan even in the most challenging environments, including mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is meticulously engineered to ensure perfect alignment and balance, reducing vibration and noise. This precise craftsmanship promotes smoother conveyor belt operations and minimizes risks of misalignment and early wear, enhancing the efficiency and dependability of your conveyor systems.
Low Friction Design
With state-of-the-art bearing technology and a finely tuned surface finish, our idler ensures minimal friction. This innovation significantly lowers power consumption and heat generation, contributing to the extended durability of both the idler and the belt itself.
Easy Installation and Maintenance
We prioritize reducing downtime in industrial setups. Our idler is designed for effortless installation, enabling swift and seamless replacement or upgrades. Its modular design facilitates straightforward maintenance, granting easy access for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to a wide array of conveyor belt widths and types, customizable for specific projects. Be it a high-speed parcel sorting system, a heavy-duty ore transport line, or a general factory conveyor, our product consistently delivers reliable performance.
Quality Assurance and After-Sales Support
We pledge uncompromised quality. Each idler undergoes stringent quality checks before dispatch. Our after-sales team is ready to provide technical support, spare parts, and any other assistance to ensure your conveyor system operates flawlessly.
Choose our conveyor idler to enhance productivity, lower operational costs, and ensure a more reliable material handling process.
Our polyurethane products are a testament to superior performance, boasting wear resistance, oil and chemical resilience, ozone and aging protection, and more. Their versatility makes them ideal across industries like defense, mining, construction, chemical processing, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Engineered from ultra-high molecular weight polyethylene pipes, our roller surface material surpasses conventional alternatives in wear and corrosion resistance, non-adhesion, and self-lubrication. By employing UHMW-PE, we significantly enhance roller performance and longevity compared to traditional materials.
Our parallel rollers exemplify engineering excellence with unrivaled wear resistance and low friction, preserving belt integrity. They operate without lubrication, resist jamming, and endure harsh conditions, remaining functional from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, these rollers assure smooth operations and durability for all conveyor requirements.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
INTRODUCTION TO THE ROLLER PROCESS FLOW
1. Roller Body:
(1) Our roller pipes are crafted using an advanced automatic cutting machine. This precision technology ensures a flawless cut without any deformation or chips, guaranteeing high perpendicularity between the fracture and the pipe, as well as exceptional parallelism at both ends.
(2) Utilizing a specialized boring machine, both ends of the roller pipe, where bearings are installed, are bored simultaneously with remarkable coaxial precision. This machine also completes end face flattening and interior angle cutting seamlessly in one operation.
(3) The inner wall of the supporting roller undergoes anti-rust painting, ensuring outstanding corrosion resistance for prolonged durability.
2. Roller Shaft
Employing a slot flat double end milling machine, we meticulously process the slot flat at both ends, ensuring perfect symmetry of the roller shaft's slot flat.
3. Bearing:
1) We source only top-tier roller bearings from leading domestic and international brands, ensuring premium quality and reliability.
2) A semi-automatic quantitative system fills low-temperature lithium-based lubricating grease, eliminating the need for future refilling while providing excellent cold resistance.
4. Sealing
Our innovative composite sealing structure incorporates a non-contact labyrinth and contact lip design, delivering superior waterproof and dustproof protection with excellent sealing efficacy.
5. Product Assembly
Automatic pressing technology is used to achieve precise and accurate assembly of the supporting rollers, ensuring high overall assembly quality.
6. Welding:
State-of-the-art fully automatic mixed gas shielded welding ensures outstanding seam quality and exceptional welding accuracy. The process is equipped with advanced dust removal systems, making it safe, efficient, environmentally friendly, and promoting a healthy workspace.
7. Coating:
Our cutting-edge, dust-free sealed automatic coating line achieves seamless processes including automatic loading & unloading, coating, palletizing, and packaging. Additionally, the system includes the environmentally safe treatment of exhaust gases.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to diverse industrial needs and applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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