Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of industrial innovation, meticulously crafted to provide unparalleled support and seamless guidance for conveyor belts, ensuring fluid material handling with exceptional precision. Constructed from resilient, high-strength materials, this premium idler is designed to withstand the rigors of heavy-duty applications and the most challenging environments. Its advanced engineering significantly reduces friction and belt wear, extending belt lifespan and minimizing maintenance expenses. With an emphasis on user-friendly design, it guarantees easy installation and maintenance, making it the perfect choice for demanding sectors such as mining, construction, and manufacturing. Elevate the efficiency and productivity of your conveyor systems with our durable and dependable Conveyor Idler.
Our cutting-edge polyurethane products are engineered with extraordinary features, delivering impressive resistance to wear, oil, and aggressive chemicals. They also exhibit remarkable ozone and aging resistance along with excellent low-temperature flexibility, superior tear strength, and impact resistance. Featuring high elasticity and outstanding vibration dampening capabilities, they are ideal for sustaining substantial loads. These versatile products find applications across a wide range of industries, including national defense, mining machinery, construction equipment, chemical processing, textile machinery, wood processing, printing machinery, metallurgical production, agricultural machinery, and sports equipment.
The roller surface is enhanced with ultra-high molecular weight polyethylene (UHMW-PE) pipe, a superior material exclusively manufactured by our factory. This remarkable material is distinguished by its exceptional wear and corrosion resistance, non-stick properties, and self-lubrication, setting a new standard compared to ordinary metal rollers. By utilizing UHMW-PE, renowned for its outstanding mechanical and physical attributes among engineering plastics, our roller surface and seat cover deliver unmatched performance benefits over traditional materials.
The tapered self-aligning roller is masterfully engineered to provide steadfast support for conveyor belts and their loads, serving as an essential component to ensure the reliability of conveyor systems. These rollers boast impressive functionality and efficiency, affirming their indispensable role in material transportation. Thanks to their extraordinary features, they have become a staple across various industries, evolving over time to receive consistent acclaim from users.
Our company is at the forefront of specialized wing roller production, also known as retaining rollers or vertical rollers. These crucial components, integral to self-aligning roller systems, are strategically positioned on both sides of the conveyor belt to prevent misalignment, ensuring operational stability and optimal performance.
We specialize in manufacturing parallel rollers, renowned for their superior wear resistance and extremely low friction coefficient, minimizing belt wear. These rollers are distinguished by their exceptional self-lubricating properties, eliminating the need for oiling and reducing adhesion risks in harsh environments. They offer anti-static properties and resistance to burning, aging, and corrosion by acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate efficiently in temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth functionality and a prolonged service life. Our factory also provides a comprehensive selection of conveyor belt-related products to fulfill all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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