Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a paragon of precision and durability, crafted to flawlessly guide and support conveyor belts in their journey towards optimal material transport efficiency. Constructed from resilient materials, this idler is adept at handling heavy loads and challenging environments, effortlessly. Its meticulously designed structure minimizes friction and wear on conveyor belts, thus extending their lifespan significantly while drastically cutting down on maintenance costs. With user-friendly features, the installation and maintenance of this idler are hassle-free, making it an ideal choice for industries like mining, construction, and manufacturing. Experience an upgrade in your conveyor system's efficiency and reliability with our enduring Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of features, including outstanding resistance to wear, oil, acid, and alkali. They excel in ozone resistance and aging resilience, coupled with excellent tear and impact resistance. Their high elasticity and superior vibration absorption capabilities make them perfect for supporting substantial loads. These innovative solutions are widely utilized across various industries, including national defense, mining machinery, construction, chemical, textile machinery, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene (UHMW-PE) pipe, a top-tier material produced exclusively by our factory. Renowned for its exceptional wear and corrosion resistance, non-adhesion, and self-lubricating properties, it outperforms traditional metal rollers. By employing UHMW-PE, known for its superior engineering plastic characteristics, our roller surfaces and seat covers offer unmatched performance advantages over conventional materials.
The ingeniously designed tapered self-aligning roller provides formidable support for conveyor belts and their loads, establishing itself as an essential component for stable conveyor system operations. These rollers deliver profound value and impact, securing their crucial role in material transport. Through diligent evolution, they have adapted to meet diverse industry requirements, earning consistent accolades from users for their remarkable attributes.
Our company leads in the specialized production of wing rollers, or retaining rollers. These pivotal elements, connected to self-aligning brackets, play an indispensable role in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, they avert misalignment, ensuring operational stability and improved efficiency.
We are pioneers in the production of parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction, which significantly reduce belt wear. These rollers possess excellent self-lubricating qualities, eliminating the need for oil and minimizing sticking risks. With inherent anti-static properties and resistance to combustion, aging, and acid, alkali, and solvent corrosion, they effectively withstand shocks and vibrations in temperatures ranging from -40ºC to 90ºC. Their superior mechanical integrity, lightweight construction, easy installation, and maintenance-free operation guarantee a smooth, prolonged service life. Our factory also offers a wide range of conveyor belt-related products to meet all your operational requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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