Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, high-quality component specifically designed to seamlessly support and guide conveyor belts, ensuring uninterrupted and efficient material transportation. Constructed with durable materials, this idler is engineered for robustness, capable of withstanding heavy loads and demanding working conditions. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly prolonging its lifespan while reducing maintenance expenses. The Conveyor Idler is user-friendly, ensuring easy installation and maintenance, making it the perfect solution for a wide array of industries, including mining, construction, and manufacturing. Elevate the efficiency and reliability of your conveyor system with our dependable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products feature an impressive spectrum of properties, such as outstanding wear resistance, oil resistance, and resistance to acids and alkalis. Additionally, they offer exceptional ozone resistance, aging resistance, and resilience to low temperatures, combined with remarkable tear resistance and impact resistance. Their high elasticity and robust vibration absorption capabilities enable them to provide substantial load support capacity. These versatile products find extensive applications across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently manufactured by our factory. This material excels in attributes such as wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from conventional metal rollers. By using ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover achieve exceptional performance advantages over traditional materials.
The tapered self-aligning roller is masterfully engineered to provide robust support for conveyor belts and the materials they transport, serving as a vital component to ensure the stable operation of conveyor systems. These rollers deliver significant value and effectiveness during use, playing a crucial role in material transportation. Their exemplary product characteristics have cemented their essential status across various fields and industries. Over time, they have continued to evolve and flourish, garnering ongoing praise and admiration from users.
Our company stands as a leader in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These critical components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, characterized by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the capability to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also supplies a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.