Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-performance component, meticulously crafted to provide flawless belt guidance and support, thereby maximizing the efficiency of material transportation systems. Constructed from durable, robust materials, this idler easily endures heavy-duty loads and challenging environments. Its precision-engineered design effectively reduces friction and wear, significantly extending belt life and cutting down on maintenance costs. Effortlessly easy to install and maintain, it represents an ideal solution across a wide array of industries, including mining, construction, and manufacturing. Enhance your conveyor system’s performance with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are equipped with an exceptional array of properties, including superior resistance to wear, oil, acids, and alkalis. They feature impressive ozone and aging resistance, low-temperature resilience, and heightened tear and impact resistance. Their remarkable elasticity and strong vibration absorption capabilities make them perfect for supporting heavy loads. These products find extensive application across numerous sectors, serving in national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and athletic equipment industries.
The roller surface is crafted using ultra-high molecular weight polyethylene pipe, a high-performance material distinctively manufactured by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its unparalleled mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver exceptional performance advantages over conventional materials.
The tapered self-aligning roller is expertly engineered to provide robust support for both the belt and materials, serving as an essential component to guarantee the stable operation of conveyor systems. These rollers offer significant value and effectiveness throughout their use, playing a crucial role in material conveyance. Their outstanding product features have solidified their indispensable status across a multitude of fields. Over time, they have continually evolved, earning steadfast praise and admiration from users.
Our company stands at the forefront of specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components are integral to self-aligning roller systems, connecting seamlessly to self-aligning brackets. Strategically positioned on both sides of the belt, wing rollers are vital in preventing misalignment, ensuring operational stability and efficiency.
Our expertise shines in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, thereby ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injections and reducing sticking risks under harsh conditions. Equipped with anti-static properties and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents, these rollers withstand repeated shocks and vibrations and operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth functionality and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.