Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of engineering excellence with our Conveyor Idler, a true embodiment of premium craftsmanship. This meticulously crafted component is designed to fortify and seamlessly guide conveyor belts, ensuring a smooth and efficient material transport process. By enhancing operational efficiency, it stands as a testament to superior design and construction. Built from the finest, most resilient materials, our idler effortlessly manages heavy-duty loads, while withstanding challenging environmental conditions. Its precision-engineered design significantly minimizes friction and wear, thus extending your conveyor belt's lifespan and reducing maintenance costs. Not only is the Conveyor Idler user-friendly and easy to install, but it also requires minimal maintenance, making it an essential solution for industries such as mining, construction, and manufacturing. Elevate your conveyor system's performance with our reliable, robust, and enduring Conveyor Idler.
Our state-of-the-art polyurethane products represent the zenith of modern engineering innovation, showcasing a remarkable array of exceptional properties. These products are characterized by extraordinary wear and oil resistance, along with resilience to acids and alkalis. Additionally, they excel in ozone resistance and aging resistance, offering superb durability even at low temperatures. With exceptional tear resistance and impact absorption, their elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile marvels are widely utilized across a range of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface, crafted from ultra-high molecular weight polyethylene pipe-a groundbreaking innovation produced exclusively by our factory. This advanced material surpasses traditional metal rollers by offering unparalleled wear resistance, corrosion prevention, non-stick properties, and self-lubricating features. Leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the best in its class among engineering plastics, both the roller surface and seat cover provide superior performance, setting a new benchmark compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to offer steadfast support for conveyor belts and their material loads. This crucial component ensures stable and efficient operation of conveyor systems. Delivering remarkable value and performance, these rollers are pivotal in material transportation and are celebrated across numerous fields and industries. As they continue to evolve, they garner widespread acclaim and admiration from users, solidifying their status as indispensable components in modern industrial applications.
Our company is a leading force in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are vital to the integrity of self-aligning roller systems, expertly connected to self-aligning brackets, and strategically installed on both sides of conveyor belts. Wing rollers play a critical role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system.
We excel in manufacturing parallel rollers, celebrated for their exceptional wear resistance and extremely low friction coefficient, which significantly minimizes belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and preventing sticking, even in challenging conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure constant shocks and vibrations, these rollers perform flawlessly across temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and simple installation and maintenance facilitate smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive range of conveyor belt-related products tailored to satisfy every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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