Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of engineering excellence with our Conveyor Idler, a true testament to superior craftsmanship and design. This elegantly crafted component not only enhances but seamlessly guides conveyor belts, providing an unrivaled material transport experience that significantly boosts operational efficiency. Constructed from top-tier, durable materials, this idler is engineered to excel under heavy-duty loads and withstand the toughest environmental conditions. Its precision-engineered design substantially reduces friction and wear, thereby prolonging your conveyor belt's lifespan and slashing maintenance costs. Intuitively designed for simplicity, the Conveyor Idler is remarkably easy to install and maintain, establishing itself as an indispensable solution for industries such as mining, construction, and manufacturing. Elevate the productivity of your conveyor systems with our reliable, robust, and enduring Conveyor Idler.
Our state-of-the-art polyurethane products epitomize the forefront of modern engineering brilliance, showcasing a remarkable array of extraordinary attributes. They feature exceptional resistance to wear and oil, as well as remarkable resilience against acids and alkalis. These products also excel with outstanding ozone and age resistance, alongside incredible durability in low temperatures. Their superior tear resistance and impact absorption capabilities, coupled with elasticity and vibration damping qualities, render them ideal for high-load applications. These versatile marvels find extensive applications across a multitude of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface, ingeniously crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation exclusively developed by our factory. This advanced material far surpasses traditional metal rollers, offering superior wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. By leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), acclaimed as the finest in its class among engineering plastics, both the roller surface and seat cover deliver unparalleled performance, setting a new benchmark in comparison to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously engineered to provide steadfast support for conveyor belts and their material loads. This indispensable component ensures the stable and efficient operation of conveyor systems. Offering exceptional value and performance, these rollers are vital in material transportation, earning accolades across a broad spectrum of fields and industries. As they continue to evolve, they receive widespread praise and admiration from users, cementing their status as essential components in modern industrial applications.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are crucial to the integrity of self-aligning roller systems, expertly connected to self-aligning brackets and strategically mounted on both sides of conveyor belts. Wing rollers play an indispensable role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system.
We specialize in manufacturing parallel rollers, renowned for their exceptional wear resistance and impressively low friction coefficient, which drastically minimizes belt wear. These rollers feature outstanding self-lubricating properties, negating the need for oil application and preventing sticking even in the most challenging conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand constant shocks and vibrations, these rollers perform flawlessly at temperatures ranging from -40ºC to 90ºC. Their remarkable mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation with a prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to accommodate every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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